Signode PNSC-2 Скачать руководство пользователя страница 12

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16

TROUBLESHOOTING

The following items are the most common tool symptoms if problems occur. For symptoms or
remedies not shown, contact your Signode service representative for additional information and
details. The following tool symptoms are shown in this manual:

#1 - Tool runs sluggishly.
#2 - Filter-regulator-lubricator is maintained but still runs sluggishly
#3 - Motor does not pick up speed when oiled.
#4 - Air motor continues to run after sealing/cut-off cycle is completed.
#5 - Low joint strength.
#6 - Sealer valve sticks or leaks.
#7 - Tool will not cut off strap.
#8 - Feedwheel milling on strap.
#9 - Seal pulls open during tensioning.

#1 SYMPTOM:  The tool runs sluggishly.  

CAUSE

REMEDY

 1. The air filter-regulator -lubricator is malfunctioning

and is not properly maintained. 

 

 1.

Check the regulator to see that the correct air
pressure is getting to the tool.

 2.

Check to see the filter unit is clean and
functioning properly.

 3.

Examine the lubricator to see there is oil
in the bowl and that the oil is seen
dripping from the sight dome as the tool
operates.  This assures the air motor is
being properly lubricated.

#2 SYMPTOM:  The filter-regulator lubricator is properly maintained but the tool still runs
sluggishly.  

CAUSE

REMEDY

The motor is dry, hindering it from providing maximum
performance. 

 

Pour a teaspoon of oil into the motor through the air
inlet, hook the tool up to air and run it.  An increase of
speed indicates the motor was dry. 

#3 SYMPTOM:  The motor does not pick up speed with the addition of oil.  

CAUSE

REMEDY

The tool may run sluggishly due to clogged or dirty
motor filter screen due to a lack of properly filtered air
supply. 

Remove the Hansen plug at the inlet to the air motor
and examine the filter screen in the air strainer and
clean it if necessary.  See instructions on installing the
Hansen plug. 

#4 SYMPTOM:  Air motor continues to run after sealing/cut-off cycle is completed.

CAUSE

REMEDY

Excessive air line pressure.

Install Filter-Regulator-Lubricator near tool. Reduce air
pressure to 90 psi (6.2 bar) maximum.

Содержание PNSC-2

Страница 1: ...PNSC 2 PNEUMATIC COMBINATION STRAPPING TOOL...

Страница 2: ...y TRAINING This tool must not be used by persons not properly trained in its use Be certain that you receive proper training from your employer If you have any questions contact your Signode Represent...

Страница 3: ...tches could result in strap separation Before moving any package be certain that the seal is formed as shown Inspect the joint to make certain it appears as shown in the illustration If not remove the...

Страница 4: ...ols and machines are designed and warranted to work together with Signode strapping and seals Use of non Signode strap and seals and or manufactured or specified replacement parts may result in strap...

Страница 5: ...5 5 SPECIFICATIONS MODEL STRAP SEALS TYPE WIDTH THICKNESS PNSC2 12 APEX MAGNUS 1 2 12 7mm 015 38mm to 025 64mm 12SPC PNSC2 58 5 8 15 8mm 58SPC PNSC2 34 3 4 19mm 34PNSC MAJOR COMPONENTS...

Страница 6: ...icator unit P N 173111 must be installed as close to the air tool as possible preferably within 10 feet 3M It should be placed in a convenient location where it can easily be drained adjusted and fill...

Страница 7: ...e air line lubricator filled with oil and correctly adjusted Without proper lubrication the motor will become sticky and the tool will give low and erratic tension and be difficult to release from the...

Страница 8: ...lied per minute b Number of seconds air motor is on per strap during tensioning from start to finish sealing 0 23 PNSC 2 efficiency ratio Example calculation a x b x 0 23 4x5x0 23 4 6 cubic ft min Pea...

Страница 9: ...Swing tool sideways to accept the top strap making certain that the edge of the strap is in contact with the inside surface of the tensioner foot While continuing to hold the motor against the station...

Страница 10: ...properly formed notch joint will appear as shown in the illustration If the notch joint does not appear as shown then the operator must proceed as follows 1 Make certain that the tool s operating inst...

Страница 11: ...head set screw Pg15 14 Turning the adjustment screw clockwise increases the gap STRAP TENSION Strap tension is controlled by air pressure Use the proper air line piping and lubrication as specified i...

Страница 12: ...y 3 Examine the lubricator to see there is oil in the bowl and that the oil is seen dripping from the sight dome as the tool operates This assures the air motor is being properly lubricated 2 SYMPTOM...

Страница 13: ...ir pressure 2 Excessive pressure drop due to air line supply restrictions 3 Worn cutter 1 Replace breaker foot Increase air pressure to 90 psi 6 2 bar maximum 2 Use 3 8 I D hose of minimum length 3 Re...

Страница 14: ...ten than others Broken parts can decrease sealing effort leading to additional component wear and produce lower joint strength Inspect the components of the sealing mechanism when A Joint does not app...

Страница 15: ...efined in EC Directive 89 392 EEC Machine Supplier Signode Division of ITW Ltd Queensway Fforestfach Swansea SA5 4ED Machine Description PNSC 2 Series Machine Type Pneumatic Combination Hand Strapping...

Страница 16: ...the tool is in Signode s possession for warranty repairs This warranty is void as to any tool which has been I subjected to mis use misapplication accident damage or repaired with other than genuine...

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