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DF1-12D CONVERSION INSTRUCTIONS

LEFT HAND STRAP PAY-OFF

To convert the DF1-12D to pay-off strap from the left hand side, follow the steps below:

Transfer the stop bumper (11) to the other side of the frame.

Remove the mounting screw (39) then carefully remove mounting screws (16) and connecting link (21). Move

the spring housing to the alternate position.

Move the brake linkage parts to the opposite side and resecure in place with the mounting screw (39).

Adjust the brake by following the adjustment instructions in this section.

Move the guide pins (47) to the opposite side of the drum on the arm assembly (24).

To avoid confusion when threading the strap, remove the directional arrow.

Note: An application of light machine oil to all moving parts at a frequent interval will result in ease of

operation and provide longer service.

For Parts & Service 1-877-862-6699

WWW.TRADITIONALTOOL.COM

Содержание MCD-310

Страница 1: ...MCD 710 510 310 POWER STRAPPING MACHINES MCD MODULAR CHUTE SYSTEM For Parts Service 1 877 862 6699 W W W T R A D I T I O N A L T O O L C O M...

Страница 2: ...r your machine by following the preventive maintenance program in this manual 2 To ensure proper machine operation use the specified power sources listed in this manual 3 Do not overload the machine b...

Страница 3: ...oil of strap into a Signode dispenser follow recommended lifting techniques as established by the National Safety Council Itasca Illinois 2 When removing tensioned strap from a package proceed as foll...

Страница 4: ...rvicing and locates the weld where it is more convenient to pull open The MCD automatically makes a strong weld in Contrax or Tenax co polymer strapping joining the ends without seals adhesives or sol...

Страница 5: ...16 36 5 16 39 9 16 45 9 16 57 9 16 69 9 16 81 9 16 On low frame machines a minimum package height of 7 may be obtained by raising the conveyor above the machine rollers Customer conveyor height shoul...

Страница 6: ...te on 230V Motor leads must be changed during installation for operation at 460V Installation and start up must be performed by a Signode Service Engineer assisted by plant personnel Until the Enginee...

Страница 7: ...mechanical clutch 47 shifts over to engage the welding cycle gear train As soon as the welding cycle is completed switch cam 215 located on the cam shaft trips the limit switch to reverse the motor di...

Страница 8: ...has an over running clutch so that it is free to rotate FINAL TENSION CYCLE When the high speed knurled feedwheel stalls at the end of slack take up knurled tension wheel geared down 3 times the powe...

Страница 9: ...te into fork on vibrator 134 A slow down in vibrating sound during welding cycle is an indication of lack of lubrication If this occurs grease more frequently Use Stailube 5225 01 multipurpose grease...

Страница 10: ...tuate 1LS 9 3 15 which energizes 1TR 9 1TR 5 12 11 opens to de energize the grip solenoid 5 11 2 1TR 5 3 14 closes to maintain T 4 through contacts F 4 12 13 and T 5 14 12 1TR 6 17 18 opens to de ener...

Страница 11: ...11 For Parts Service 1 877 862 6699 W W W T R A D I T I O N A L T O O L C O M...

Страница 12: ...nergizing 1TR 9 15 2 1TR 5 3 14 opens to de energize T 4 1TR 6 17 18 closes to allow 1CR 6 to get ready for another cycle 1TR 3 3 4 timed contact will open de energizing F 3 ending the pre feed 1TR sh...

Страница 13: ...13 For Parts Service 1 877 862 6699 W W W T R A D I T I O N A L T O O L C O M...

Страница 14: ...14 For Parts Service 1 877 862 6699 W W W T R A D I T I O N A L T O O L C O M...

Страница 15: ...15 For Parts Service 1 877 862 6699 W W W T R A D I T I O N A L T O O L C O M...

Страница 16: ...al 43 2 053059 Bearing 44 2 053042 Seal pinion stop 45 2 014807 Pinion stop spring KEY QTY PART DESCRIPTION 46 1 014642 Right clutch pinion 47 1 014624 Tensioner Clutch 48 1 014672 Left clutch pinion...

Страница 17: ...17 For Parts Service 1 877 862 6699 W W W T R A D I T I O N A L T O O L C O M...

Страница 18: ...itting 121A 1 007568 Pipe plug 1 8 125 1 014653 Vibrator shaft 126 1 260418 Face gate Std 1 260419 Face gate Short 127 1 014647 Face gate support Std 1 014463 Face gate support Short 130 1 014816 Gate...

Страница 19: ...3 Remove solenoid bracket 181 Do not disturb release wedge 168 or wedge pins 117 4 Remove two button head socket screws 182 and solenoid cover 180 5 With a magnet remove two link pins 119 from grip c...

Страница 20: ...8 Eccentric arm LH 168 1 015301 Release wedge 169 1 008837 Roll pin 1 8 x 9 16 170 1 042145 Tension wheel 171 1 165199 Feedwheel 172 1 016607 Short entry guide 173 1 016609 Long entry guide 174 1 0230...

Страница 21: ...ws 36 from right strap lead 160 4 Pull off feedwheel 5 Reassemble wheel and strap lead Shift right strap lead while screws are still loose to obtain maximum uniform gap for strap passage 6 Loosen two...

Страница 22: ...Fafnir S5PP 207 1 053062 Poly V Belt 6 groove J section 26 0 P L 208 2 014790 Idler link 209 2 014795 Idler spring 210 2 006787 Roll pin 3 16 x 1 211 2 014792 Idler pivot 212 4 009069 Hex nut 3 8 16...

Страница 23: ...l cover comes off If ball bearing 31 does not come off with cover use a bearing puller 6 Slip belt 186 off clutch Pull off outer half of vibrator clutch assembly 23 29 from the cam shaft Shaft must be...

Страница 24: ...e or photocopy the 1LS diagram shown on the following page Cut out the reproduction along the dotted line 2 Slip the diagram behind the machine s limit switch arm so that the actual arm exactly covers...

Страница 25: ...25 1LS ADJUSTMENT DIAGRAM Photocopy or trace the diagram below For Parts Service 1 877 862 6699 W W W T R A D I T I O N A L T O O L C O M...

Страница 26: ...26 BLANK For Parts Service 1 877 862 6699 W W W T R A D I T I O N A L T O O L C O M...

Страница 27: ...27 BLANK For Parts Service 1 877 862 6699 W W W T R A D I T I O N A L T O O L C O M...

Страница 28: ...0 Right cover Std 1 056076 Right cover Short 276 1 014950 Left cover 277 1 286207 Safety sign 278 2 185803 BHCS 5 16 18 x 5 8 279 4 016638 FHSS 5 16 18 x 5 8 282 1 014905 Base assembly 283 2 002844 HH...

Страница 29: ...29 For Parts Service 1 877 862 6699 W W W T R A D I T I O N A L T O O L C O M...

Страница 30: ...Truarc retaining ring 5133 25 114 1 077872 Right gripper segment 130 2 014816 Gate spring 134C 2 014776 Bushing 144 1 014686 Bearing 145 1 013533 Truarc retaining ring 5100 46 146 1 014683 Bearing INA...

Страница 31: ...ke up 11 Low or erratic tension 1 SYMPTOM No weld Operator actuates foot switch but instead of tensioning and welding machine unthreads completely CAUSE REMEDY 1 Machine not in home position 2 Obstruc...

Страница 32: ...e 1 Lubricate vibrator shaft bushings and eccentric bearing 2 Check and replace 3 Check bearing and replace if damaged 4 Check and correct 4 SYMPTOM Machine fails to stop in proper home position CAUSE...

Страница 33: ...amaged section and reload If unable to pull strap out outer side plate 164 must be removed to get strap out 7 SYMPTOM Machine pulls up tension but fails to go into welding cycle or hesitates noticeabl...

Страница 34: ...on tension wheel 170 10 SYMPTOM Strap escapes from stretch out box during take up CAUSE REMEDY 1 Too much strap being taken up 2 Strap does not accumulate in stretch out box 1 Check package to chute r...

Страница 35: ...260207 260208 260209 260210 260211 260212 260213 LOW FRAME WITH STANDARD VIBRATOR 30 H 260287 260292 260214 260215 260301 260304 260307 36 H 260288 260293 260216 260217 260218 260219 260308 48 H 2602...

Страница 36: ...ay of the section 3 Loosely place all 5 16 set screws 5 in the corner brackets Allowing a maximum gate freeplay of 1 16 between the chute corners firmly tighten the set screws on the upside then raise...

Страница 37: ...and place the chute into position over the strapping head Lightly secure the chute to the machine with the hardware supplied Note that the conveyor mounting brackets closest to the head fit between th...

Страница 38: ...260419 Facegate Short vibrator 18 24 Chute heights 260418 Facegate Std vibrator 30 36 48 60 72 Chute heights 10 257483 Chute mounting bracket 11 257489 Chute cap 12 274482 Chute bracket 13 257469 Chut...

Страница 39: ...40 1 260340 1 260340 1 260340 1 260340 1 260340 1 260340 28 1 260334 1 260345 1 260346 1 260347 1 260348 1 260352 1 260361 29 2 260362 2 260362 2 260362 2 260362 2 260362 2 260362 2 260362 30 2 260368...

Страница 40: ...0375 2 260376 2 260377 2 260378 2 260379 2 260377 2 260378 34 2 260376 2 260377 60 HIGH CHUTES Key 18 Wide 24 Wide 30 Wide 36 Wide 48 Wide 60 Wide 72 Wide 25 1 260328 1 260328 1 260328 1 260328 1 2603...

Страница 41: ...41 For Parts Service 1 877 862 6699 W W W T R A D I T I O N A L T O O L C O M...

Страница 42: ...42 MODULAR CHUTE SYSTEM Continued For Parts Service 1 877 862 6699 W W W T R A D I T I O N A L T O O L C O M...

Страница 43: ...n 3 If desired the height of the support may be cut down if it extends above the chute 4 Holes have been provided in the support base 9 for anchoring to the floor or attaching casters KEY QTY PART DES...

Страница 44: ...ecome tangled with hairs CAUSE REMEDY 1 During tension cycle strap passes over burrs or sharp edges of gate 2 Tension of gate spring is too high 1 Inspect and remove burrs and or sharp edges on gate R...

Страница 45: ...chute 2 Chute not aligned with head 1 Remove strap and turn strap over Refeed machine 2a Check that chute cap 257489 is located properly and mounted to head 2b Check that chute has proper spacing and...

Страница 46: ...te tie removal 4 Reinstall the outer reel disc assembly making sure the stud attached to the rear disc assembly protrudes through the hole of the outer disk then SNUG the wing nut 5 If installing a co...

Страница 47: ...just the brake refer to the illustrations and the steps below 1 Hold the dancer arm assembly 24 in a vertical position and measure the length of the compression spring 33 The spring should not be comp...

Страница 48: ...g 15 2 002187 Spring lock washer 1 4 16 2 004234 HHCS 1 4 20 x 3 4 17 1 024220 SHCS 5 16 18 x 5 8 KEY QTY PART DESCRIPTION 18 1 024337 Spring plunger 19 1 024381 Spring 20 1 024338 Spring screw 21 2 0...

Страница 49: ...4366 Pulley long pay off arm optional not shown 50 1 014490 Pulley short pay off arm optional not shown KEY QTY PART DESCRIPTION 51 2 009069 Hex nut 3 8 16 52 2 020241 SHCS 3 8 16 x 2 1 4 53 1 002188...

Страница 50: ...3 Move the brake linkage parts to the opposite side and resecure in place with the mounting screw 39 4 Adjust the brake by following the adjustment instructions in this section 5 Move the guide pins 4...

Страница 51: ...ine can be converted to run Signode Tenax strapping This option is only available with standard vibrator machines The following parts are replaced on the standard MCD 710 Inner race assembly Part No 0...

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