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‡ SIGNET

 2540 High Performance Flow Sensor

Page 1 of 8

1/2 in. NPT conduit port

• Use 2-conductor shielded cable for cable extensions up to 300m (1000 ft.)
• Maintain cable shield through splice.

Black (5 to 24 VDC)

Silver (DC return)

+GF+ SIGNET Instruments

Other Brands

Input

Gnd.

10 k

Ω 

+

5 to 24
VDC

-

black

silver

red

• pull-up resistor required (10 k

 recommended).

• Use 2-conductor shielded cable for cable extensions up to 300m (1000 ft.)
• Maintain cable shield through splice.

Other
instrument

Blk, sensor 

power
Red, freq.

input
Shld,

Gnd

instrument

Red (signal out)

3.  Sensor Wiring

+GF+ SIGNET 2540 High Performance Flow Sensor

 (English)

SAFETY INSTRUCTIONS

1. Do not remove from pressurized lines.

2. Do not exceed maximum temperature/pressure specifications.

3. Do not install/service without following installation instructions (see sensor manual).

4. Wear safety goggles and faceshield during installation/service.

5. Do not alter product construction.

6. Failure to follow safety instructions could result in severe personal injury!

10x I.D.

5x I.D.

Inlet

Outlet

Flange

15x I.D.

5x I.D.

Reducer

20x I.D.

5x I.D.

90° Elbow

50x I.D.

5x I.D.

40x I.D.

5x I.D.

25x I.D.

5x I.D.

2 x90° Elbow

2 x 90° Elbow

3 dimensions

Valve/Gate

2.  Sensor Mounting Position

Vertical mounting is recommended for best overall performance.  Mount
at a maximum of 45

°

 when air bubbles are present.  

DO NOT

 mount

on the bottom of the pipe when sediments are present.

+45

°

0

°

Process Pipe

-

45

°

1.  Location of Fitting

Recommended sensor upstream/downstream
mounting requirements.

•  

Pipe fittings 

MUST

 be installed by a certified welder only. +GF+ SIGNET will not assume liability of any kind for improper

fitting installations.

•  

The 2540 Hot-Tap system's overall specifications and limitations depend on the lowest maximum rating of the components

associated with the system.  In other words, the Hot-Tap system is only as strong as its weakest link.  For example, a ball
valve, a component of the system, is rated at a maximum 100 psi @ 175 

°

F, limiting the entire system's maximum pressure/

temperature rating to 100 psi @ 175 

°

F.  All higher maximum specifications 

MUST 

yield to the component with the lowest

maximum specification.

Maximum Operating Pressure/Temperature:

• 17 bar (250 psi) @ 82 

°

C (180 

°

F) with standard Viton® sensor fitting O-rings.

• 17 bar (250 psi) @ 100 

°

C ( 212 

°

F) with optional EPR sensor fitting O-rings.

3-2540.090-1

G-7/02 English

Содержание 2540

Страница 1: ...D 5x I D 90 Elbow 50x I D 5x I D 40x I D 5x I D 25x I D 5x I D 2 x90 Elbow 2 x 90 Elbow 3 dimensions Valve Gate 2 Sensor Mounting Position Vertical mounting is recommended for best overall performance Mount at a maximum of 45 when air bubbles are present DO NOT mount on the bottom of the pipe when sediments are present 45 0 Process Pipe 45 1 Location of Fitting Recommended sensor upstream downstre...

Страница 2: ...fitting from sensor assembly E Thread sensor fitting into pipe fitting Fig 1 4 4 Hot Tap Fitting Installation A Install the pipe fitting on the outside diameter of the pipe according to the manufacturer s instructions Failure to follow these instructions may result in serious bodily injury and or product failure B Install the pipe nipple and isolation valve ball or gate valve onto the external pip...

Страница 3: ... X I D Example 10 inch schedule 40 wrought steel Wall thickness 0 365 in Inside diameter 10 02 in H 15 39 0 365 0 10 X 10 02 H 356 18 mm 14 023 in Record your sensor s H dimension for future reference H ___________ After correct dimensions are calculated and recorded the sensor can be installed in the fitting The Standard and Hot Tap versions require substantially different procedures 4 6 Standard...

Страница 4: ...allation A Thread one hex nut onto each of the three threaded rods included in package Install threaded rod with a lock washer onto the sensor fitting Secure rods in place by tightening each hex nut against the sensor fitting Fig 8 B Thread one jam nut and lower hex nut onto each threaded rod so that the top surface of each nut is 359 mm 14 14 in from the top surface of the sensor fitting Secure e...

Страница 5: ...tool shaft clockwise until the sensor flange contacts the lower hex and jam nuts Thread the upper hex nuts down until they contact the sensor flange Tighten the upper hex nuts to secure the sensor Fig 14 J Remove cap nuts and withdraw the installation tool Be careful to not damage cable Snap cable grommet into top of sensor and replace protector plate and cap nuts Fig 15 swivel mount w cable port ...

Страница 6: ...ring for sensor fitting 198 801 186 1224 0021 Optional EPR O ring for sensor fitting 198 820 006 P52504 3 Replacement rotor pin tungsten carbide 159 000 866 P52504 4 Replacement rotor pin 316 ss 159 000 867 3 2540 090 1 Instruction manual 159 000 284 1 O ring required for standard sensor 2 for Hot Tap Wrought Steel Pipe Per ANSI 36 10 Stainless Steel Pipe Per ANSI B36 19 Wrought Steel Pipe Per ANS...

Страница 7: ... 20 in 0 9146 0 242 65 602 248 305 22 in 0 7334 0 194 81 811 309 654 22 in 0 7506 0 198 79 936 302 558 24 in 0 6175 0 163 97 166 367 773 24 in 0 6311 0 167 95 072 359 848 SCH 40S STAINLESS STEEL PIPE PER ANSI B36 19 SCH 40 WROUGHT STEEL PIPE PER ANSI B36 10 K Factor K Factor A Factor A Factor K Factor K Factor A Factor A Factor PIPE PULSES PULSES U S PIPE PULSES PULSES U S SIZE U S GAL LITER GPM H...

Страница 8: ...s depend on the lowest maximum rating of the components associated with the system In other words the Hot Tap system is only as strong as its weakest link For example a ball valve a component of the system is rated at a maximum 100 psi 175 F limiting the entire system s maximum pressure temperature rating to 100 psi 175 F All higher maximum specifications MUST yield to the component with the lowes...

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