SIG FOUR-STAR 60 Скачать руководство пользователя страница 10

pushrod housing should be glued into position in the holes in the
firewall and former.

9) Now install the motor as described in step #4 of this section.

10) Now install the fuel tank as described in steps #1 & #2 of

this section.

TAIL SURFACE  INSTALLATION:

For the following step you will need:

The Fuselage

• 1 each

Horizontal Stabilizer & Elevator Set.

• 1 each

Vertical Fin & Rudder Set

• 1 each

Formed Elevator Joiner Wire

• 1 each

Formed Tailwheel Wire

• 1 each

M2 x 20mm Phillips Head Screw

• 2 each

M2 Flat Metal Washers

• 1 each

M2 Hex Nut

• 1 each

2mm I. D. Wheel Collar with set screw

• 1 each

Allen "L" Wrench; for 2mm wheel collar

• 10 each

CA Hinges; elevator (6), rudder (4)

1) Prepare the fuselage to receive the horizontal stabilizer and

vertical fin.

At the front of the stab platform, underneath the

covering material, are 2 balsa tail fairing blocks. The tail fairing
blocks are supported (to prevent shipping damage) by extra
spacer blocks, also underneath the covering. These spacer blocks
must be removed to allow installation of the stabilizer and fin.

a) Mark the positions of

the stab and fin on the
fuselage. Both the stab and
fin are 3/8” thick, so make
the marks 3/8” wide.

b) Remove the covering

material between the marks
to reveal the spacer blocks
that must be removed.

c) Cut the spacer

blocks loose with a #11
knife.

Slide the spacer

blocks out, leaving the two
covered tail fairing blocks
attached to the fuselage.

d) The remaining tail

fairing blocks should be
handled carefully until the
stabilizer and fin are
permanently glued in place
in later steps.

2) Prepare to install the elevator joiner wire into the inboard

leading edges of both elevator halves. Start by first removing a
strip of covering material over the channel and hole that are
already in the leading edges of the elevators for the joiner wire.
Trial fit the joiner wire. Make any small alertations for proper fit.

3) Use a toothpick or small dowel to apply epoxy into the

elevator joiner holes and channels in each elevator half. Press the
wire elevator joiner into each elevator half and lay the assembly on
a flat work surface, protected with waxed paper. Wipe off any
excess glue with a paper towel and alcohol. Make sure the leading
edge of the entire elevator assembly is straight, so that it will mate
up properly against the back of the stabilizer. Allow the epoxy to
cure completely before continuing.

4) Use a felt tip pen and a small square to mark the centerline

on the top of the stabilizer.

5) Test fit the horizontal stabilizer in place into the rear of the

fuselage.

Position the stab accurately and make any final

adjustments that might be needed.

We have found it helpful

to attach the wing panels to the fuselage before gluing the stab in
place. This provides a good visual aid when checking the stab for
level and also for being square to the wings in the top view. Slip
the stab in place, being careful to align it squarely and that the slot
at the rear of the stab is aligned with the fuselage sides. With the
fuselage on a flat surface, sight the model from the front. The stab
should be absolutely aligned with the wings, without leaning to one
side or the other. If it is leaning, use a small weight or a little
masking tape to straighten it out.

10

Содержание FOUR-STAR 60

Страница 1: ...ft in your future For reference this assembly manual shows the installation of a Hitec radio system with standard servos In addition you will need two aileron 12 servo lead extensions and a 6 aileron servo Y harness for connection to the receiver ENGINE SELECTION Engine choices for the FOUR STAR 60 ARF are many The FOUR STAR 60 ARF has been designed to produce excellent performance when using the ...

Страница 2: ...tion 2 each M2 Flat Metal Washers for tailwheel installation 1 each M2 Hex Nut for tailwheel installation 1 each 2mm I D Wheel Collar with set screw for tailwheel installation 1 each Allen L Wrench for 2mm wheel collar 3 each M4 x 16mm Phillips Head Screws for main landing gear attachment 4 each M4 x 22mm Phillips Head Screws for engine mount attachment 2 each M4 x 30mm Phillips Head Screws main w...

Страница 3: ...nges 2 each standard servos 2 each 12 servo extensions 1 each 6 Servo Y Harness for your particular radio system 1 The aileron servo bays are located on the bottom surface of each wing panel These bays have been covered over and now need to be opened to allow access Use a hobby knife to open the aileron servo bay in one wing To make the neatest possible job we suggest cutting each corner of the op...

Страница 4: ...ged to the wing panels The installation process for these hinges is the same for all of the control surfaces on this model Press the six CA hinges into the slots in the aileron Use pins in the center of each hinge to keep them centered when pressing them into the slots in the trailing edge of the wing 8 Carefully press the hinges into the trailing edge of the wing Adjust the aileron so that the ti...

Страница 5: ...he 4 40 Metal R C Links onto the pushrod so that about 3 8 of the threads on the rod are showing past the barrel of the connector 3 Attach the 4 40 link and pushrod to the second to last hole in the aileron servo output arm Position the pushrod so that it is 90O to the aileron hinge line Use a felt tip pen to mark the pushrod location on the trailing edge of the wing just ahead of the aileron 4 Sw...

Страница 6: ...r 1 Slide the front and rear wing joiners into one of the wing panels and then slide the other wing panel into position to test the fit of the joiners The wings should fit tightly together and the center ribs should fit flush around their edges If you need to make any adjustments to get the proper alignment you may slightly trim the openings in the wing ribs 2 Use Sig Slow Cure epoxy to join the t...

Страница 7: ...cated on the bottom rear of fuselage 3 Three screw holes for mounting landing gear Located on the bottom of the fuselage just ahead of the wing opening 4 Engine compartment drain hole Located on the bottom of the fuselage just ahead of the firewall Installing the Main Landing Gear For the following step you will need The Fuselage 1 each Formed Aluminum Main Landing Gear 2 each M4 x 30mm Phillips H...

Страница 8: ...just the length of the internal silicon fuel tubing to allow free movement of the fuel pick up inside the tank Install the stopper assembly into the neck of the tank and secure by tightening the compression screw ENGINE INSTALLATION This instruction sequence will install both the fuel tank and the engine Therefore you will need the following The Engine with muffler removed not included The Assembl...

Страница 9: ... little thread locking compound on all screws when assembling these components The muffler should be mounted after the throttle linkage has been made in the following section 5 Some engine configurations have rear mounted remote needle valve assemblies If you are using this type of engine you will have to likely drill a hole in the side of the fuselage to allow the needle valve to clear Be sure to...

Страница 10: ...glued in place in later steps 2 Prepare to install the elevator joiner wire into the inboard leading edges of both elevator halves Start by first removing a strip of covering material over the channel and hole that are already in the leading edges of the elevators for the joiner wire Trial fit the joiner wire Make any small alertations for proper fit 3 Use a toothpick or small dowel to apply epoxy...

Страница 11: ...er is now glued in place into the rear of the fuselage We suggest using 5 minute epoxy for this job to allow time to position the stab accurately and make any final adjustments that might be needed Allow the glue to set completely 9 The elevators are now hinged to the stabilizer Use the same hinging method described earlier in Step 8 of the WING ASSEMBLY instructions 10 Place the fin into position...

Страница 12: ... little play in the wheel and use the Allen wrench to tighten and secure the wheel collar to the axle A little thread locking compound on the set screw will keep it firmly in place 15 The tailwheel assembly is now mounted to the bottom front of the rudder Use your hobby knife to remove the covering from the slot in the bottom of the rudder 16 Insert the upright tailwheel wire stub into the hole an...

Страница 13: ...the 2 56 solder links 2 Insert the unthreaded end of the 3 1 2 control rod into one of the 36 nylon control tubes up to the threads on the rods Thread the rod into the tube about 3 16 1 4 Repeat this procedure with the remaining tube and rod Thread a nylon R C link onto the exposed threads of each rod these are the ends that will be attached to the rudder and elevator control horns 3 Start with th...

Страница 14: ... for the required solder connection 8 Remove the cable and cut it at the mark just made use a carbide cut off wheel for this cut and reinsert it back into the throttle housing tube in the face of the firewall Solder the link in place to the trimmed end of the cable Connect the solder link to the servo output arm and the nylon R C link to the carburetor throttle arm Use the radio to test the thrott...

Страница 15: ...RIGHT THROTTLE FULL RANGE OF TRAVEL NOTE These measurements were taken as follows Elevator travel measured at the widest inboard trailing edge Aileron travel measured at the inboard trailing edge Rudder travel measured at the widest lower trailing edge DECAL APPLICATION The decals supplied with your FOUR STAR 60 ARF are high quality Mylar with an extremely aggressive adhesive These are not die cut...

Страница 16: ...once As the FOUR STAR 60 ARF begins moving forward back off of the up elevator input and use the rudder as needed to correct any engine torque and or wind induced deviations from a straight take off run At takeoff speed use a slight amount of up elevator to lift off using ailerons to keep the wings level Climb to a reasonable altitude before making any trim changes Although not intended as a train...

Страница 17: ...of any form either model size or full size are not toys Because of the speeds that airplanes must achieve in order to fly they are capable of causing serious bodily harm and property damage if they crash IT IS YOUR RESPONSIBILITY AND YOURS ALONE to assemble this model airplane correctly according to the plans and instructions to ground test the finished model before each flight to make sure it is ...

Страница 18: ...18 R ...

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