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11

2. Installation

Unpacking

Check the packaging for any signs of damage. Carefully remove the machine and retain the packaging 
until the installation is complete.

Positioning of the machine

Place the machine on a firm, dry and level surface. Where possible, do not allow dust or other impurities 
to enter the machines cooling air flow. Preferably site the machine above floor level; for example on a 
suitable carriage unit.

Notes for positioning the machine
• 

The surface inclination should not exceed 15 degrees.

• 

Ensure the free circulation of the cooling air. There must be at least 20 cm of free space in front of 
and behind the machine for cooling air to circulate.

• 

Protect the machine against heavy rain and direct sunshine.

NOTE! 

 The machine should not be operated in the rain as the protection class of the machine, IP21S, 

allows for outside transit and storage only.

NOTE! 

 Never aim metallic grinding spray/sparks towards the equipment.

Input connection

Before connecting the machine you should ensure that the correct supply is available. Details of the 
machine requirements can be found on the data plate of the machine or in the technical parameters 
shown in the manual. The equipment should be connected by a suitably qualified competent person. 
Always ensure the equipment has a proper grounding. Never connect the machine to the mains supply 
with the panels removed. 

Output connections 

In general when using manual arc welding electrodes the electrode holder is connected to the positive 
terminal and the work return to the negative terminal. Always consult the electrode manufacturer’s 
data sheet if you have any doubts. When using the machine for TIG welding the TIG torch should be 
connected to the negative terminal and the work return to the positive terminal.

Содержание TSX1D300MTS

Страница 1: ...ration Manual SifWeld MTS300 400 www sifweld com Peters House The Orbital Centre Icknield Way Letchworth Garden City Hertfordshire SG6 1ET Tel 44 0 845 130 7757 TSX1D300MTS TSX3D400MTS MIG Approved TIG MMA ...

Страница 2: ...as been used in the design EN60974 1 Arc welding equipment Part 1 Welding power sources EN60974 10 Arc welding equipment Part 10 Electromagnetic Compatibility EMC requirements Additional information restrictive use Class A equipment intended for use in locations other than residential By signing this document the undersigned declares as manufacturer or the manufacturer s authorised representative ...

Страница 3: ...s damp environments wearing wet clothing and metal structures Try to avoid welding in cramped or restricted positions Ensure that the equipment is well maintained Repair or replace damaged or defective parts immediately Carry out any regular maintenance in accordance with the manufacturer s instructions Safety against fumes and welding gases Locate the equipment in a well ventilated position Keep ...

Страница 4: ...the cutting welding area Remove all flammable and combustible materials from the cutting welding zone and surrounding areas Do not cut weld fuel and lubricant containers even if empty These must be carefully cleaned before they can be cut welded Always allow the cut welded material to cool before touching it or placing it in contact with combustible or flammable material Do not work in atmospheres w...

Страница 5: ...ment that has reached its end of life must be collected separately and returned to an environmentally compatible recycling facility Handling of Compressed gas cylinders and regulators All cylinders and pressure regulators used in welding operations should be handled with care Never allow the electrode electrode holder or any other electrically hot parts to touch a cylinder Keep your head and face ...

Страница 6: ...1 Preface 7 1 1 General 7 1 2 Introduction 8 1 3 Technical Specifications 9 1 4 Overview Of Machine 10 2 Installation 11 3 Operation 14 4 Troubleshooting 16 5 Maintenance 17 6 Warranty 18 Contents 6 ...

Страница 7: ... authorised SifWeld dealer or visit the SifWeld web site at www sifweld com The specifications presented in this manual are subject to change without prior notice Important notes Items in the manual that require particular attention in order to minimise damage and personal harm are indicated with the NOTE notation Read these sections carefully and follow the instructions Disclaimer While every eff...

Страница 8: ...rc characteristic and burn back adjustment leaves the wire stick out ready for the next weld Wire inch and Gas Check provides set up of the wire feed and gas setting with reduced wastage of wire or gas Added MMA welding capability delivers easy and high quality welding using electrodes including cast Iron stainless and low hydrogen Connection of the 17V or 26V TIG torch provides quality DC TIG scr...

Страница 9: ...r source mm Weight Power source kg Dimensions Air cooled package mm Weight Air cooled package kg Dimensions Water cooled package mm Weight Water cooled package kg 300Amps 35 400Amps 100 12 8 KVA 18 2 KVA 45 0Amps 51 0Amps 26 6Amps 34 0Amps 35 0Amps 26 0Amps 28 0Amps 27 0Amps Gear Driven 4 Roll Gear Driven 4 Roll IP21S IP21S F F 550 x 290 x 680 550 x 290 x 680 33 43 1270 x 510 x 1110 1270 x 510 x 1...

Страница 10: ... Current Control 10 Welding Cable Connection 11 MIG MMA TIG Mode Selector Switch 12 Amperage Meter 13 Inductance Control 14 Crater Voltage Control 15 Earth Cable Connection Rear View 16 Burn Back Control 17 CO2 Heating Socket 18 Welding Cable Connection 19 Data Plate 20 Primary Input Cable 21 Primary Power Switch 22 Water Cooler Power Socket 23 Control Cable Connection 16 17 18 19 20 21 22 23 10 1...

Страница 11: ... protection class of the machine IP21S allows for outside transit and storage only NOTE Never aim metallic grinding spray sparks towards the equipment Input connection Before connecting the machine you should ensure that the correct supply is available Details of the machine requirements can be found on the data plate of the machine or in the technical parameters shown in the manual The equipment ...

Страница 12: ...hine and tighten it clockwise Connect the other end connection on the rear of the wire feed unit Insert the multi pin plug of the interconnection cable set into the control cable socket of the welding machine and connect the other connection into the rear of the wire feed unit Ensure that the groove size in the feeding position on the drive roll matches the contact tip size of the welding torch an...

Страница 13: ... hose to the regulator flow meter located on the shield gas cylinder and connect the other end to the machine Open the valve on the TIG torch and scratch the electrode on the work piece to start the arc MMA welding Insert the cable plug with electrode holder into the socket on the front panel of the welding machine and tighten it clockwise Insert the cable plug of the work return lead into the sock...

Страница 14: ...clockwise to get lower inductance and harder arc turn it clockwise to get higher inductance and softer arc Gener ally select harder arc at lower current while select softer arc at higher currents 3 Select the correct welding current and welding voltage by adjusting the current control knob and voltage control knob on the wire feeder 4 Select 2T or 4T operation mode In 2T mode arc is ignited by pus...

Страница 15: ...ort circuit welding set the welding current according to the table below 2 Welding speed selection The welding quality and productivity should be taken into consideration for the selection of wire feed speed In the case that the welding speed increases it weakens the protection effect and quickens the cooling As a consequence it is not good for weld bead shaping In the event that the speed is too s...

Страница 16: ...s broken The earth cable is not well connected with the wire feeder The welding torch is not well connected with the wire feeder The mains voltage is too low The drive roll does not match the wire size being used The wire feeder is clogged The wire feeder cable is not well connected The control cable of the wire feeder is not well connected with power supply The contact tip of the welding torch is...

Страница 17: ...ble before removing the machine s case Perform the following cleaning and maintenance at least every six months 1 Clean the interior of the machine and the fan grills net of any dust and grime stains for example with a soft brush and vacuum cleaner Do not use pressurised air The contaminant may become compressed into the grooves of the coolers Do not use a pressure washing device 2 Check the elect...

Страница 18: ...scope of the warranty Any warranty repair must be performed by Weldability Sif or an Authorised SifWeld Service Centre The customer is responsible for all shipping costs and risk associated with items that are returned covered under warranty Weldability Sif may opt to refund the purchase price less any costs and depreciation due to use and wear Faults defects found under warranty should be reporte...

Страница 19: ...Notes ...

Страница 20: ...www sifweld com Peters House The Orbital Centre Icknield Way Letchworth Garden City Hertfordshire SG6 1ET Tel 44 0 845 130 7757 Fax 44 0 800 970 7757 Email sales weldability sif com www sifweld com ...

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