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Maintenance 

Excessive test vottages may result in damage to 
equipment. 

Do not perlorm dielectric tests at test voltages 
exceeding the ratings ol the tested equ1pment 

1 8.  Turn the racking screw to the 

DISCONNECT pos1tion, 

and 

reinstall the circuit breaker in the cubicle. 

1 9 .   Log 

the 

details 

of 

t

h

e maintenance  into a 

suitable 

record of 

circuit breaker maintenance for future  use. 

Table 4. Maintenance Closing 

Operlltlon 

Procedure 

Closing  Contacts 

Verify 

that 

racki

n

mechanism 

is 

in  TEST 

position. 

2.Pull 

charging 

h

a

n

d

le 

DO'v'IN 

ALL THE W�.Y 

(approximately  1 20').  Do  not  a

llow charging  handle 

to  retum t

O'N'ar

d the 

vertical  position 

�  keep the 

handle  all  the  way 

down 

3. 

Maintain  firm g rip 

and  heavy 

p

r

e

ssu

r

on 

charg1ng  handle 

to  counteract force of 

charged 

cl

o

si

n

g  s

prin

g

s!  Plaa!  blade  or screwdriver 

between 

hood and 

spring  r

e

l

eas

latch. 

and  hold 

the  latch 

in the 

DO'v'IN  position. 

Slowly 

retum 

charging  handle 

t

vert1cal 

position 

Once  charging han

d

l

starts 

to  move. 

s.crE::wdriver 

may  be 

removed  Observe 

contact to•Jch 

mechanical operation, 

etc. 

- - ---

Contacts 

Push  in 

manual 

rod. 

Figure 5.  Maintenance Closing 

14 

- ACAUTION 

High-speed  moving  parts. 

May  cause  personal  injury. 

When  performing  maintenance  close  operation. 

mainta1n 

a  firm 

g

r

i

p  on  the  manual charging  handle 

dunng 

the 

closing 

stroke  to 

counteract  the  large 

force 

in 

the  closing  springs. 

If 

f1rm  grip  (and 

heavy  pressure) 

is 

not  mamtained,  the  circu1t 

breaker 

may close  suddenly,  which 

WI" 

return  the 

charging 

handle to the vertical  position with consid­

erable 

force 

IMPORTANT:  The  procedure  in  Table  4  should  be  used  for 
maintenance  closing  only.  The  circuit  breaker  must  be  on  a 
table  with  the  arc  chutes  removed  during  any  maintenance 

close  operation.  Maintain a firm  grip on the  manual  charging 
handle d uring the closing stroke to counteract the large force 
in  the  closing springs. 

If 

a  firm  grip  (and  heavy  pressure)  is 

not  maintained,  the  circuit  breaker  may  close  suddenly, 

which  will  return the charging  handle to the vertical  position 
with considerable force. 

Note: 

Holding  the  spring  release  latch  down  prevents  the 

stored-energy  springs  from  propping  in  the  charged  position. 

Thus, when the  handle  is  returned to the  normal vertical  position, 
the  energy  in  the  springs  is  released  against  the  closing  handle 
assembly. A firm  grip  must be  maintained on the charging  handle 
to counteract the energy stored  in the charged  closing springs. As 
the  handle  is  slowly  released  to  the  normal  vertical  position,  the 

main  contacts are slowly moved to the closed position. 

During  inspection  prior to installation,  and for routine maintenance 

inspections,  the  circuit  breaker contacts  may  be  closed  slowly  to 

check  clearances,  contact  adjustments,  and  movement  of  links 

and latches. 

Electrically  operated  breakers  normally  do  not  have  a  manual 

charging handle,  but it is  available  as  a  maintenance  item.  When 

the  hole  in  the  maintenance  closing  handle  assembly  is  aligned 

with the  holes in the  operating mechanism frame, t

h

pi

n which is 

attached 

to 

the  cam  is  inserted.  This  pin  holds  the  assembly  in 

place  and  acts  as  a  pivot point for  the  cam.  After insertion  of the 
maintenance closing  handle  assembly on the electrically operated 
breaker, the actual maintenance closing operation 

is 

the same  for 

both  the  electrically  operated  and  the  manually  operated  circuit 
breaker. 

Refer to 

Figure 5 and  Table 4. 

Adjustments 

On  the  small frame  breakers  two  stop  nuts  are  provided  on  the 

racking  screw  to  set  the  connected  position.  Initially  these  are 

adjusted  by  setting  the  racking  clevis  angle  to  90  degrees,  as 
shown  i n  

Figure  4, 

and  by  tightening  the  nuts  against the  stop 

washer  (1 09).  The  two  nuts  ( 1 1 0)  are  then  locked  against  each 

other.  When  the  circuit  breaker is  installed  in  a  cubicle  the  actual 

connected position should  be checked, using the interlock rod and 
its  mating  hole  in  the  cubicle  before  attempting  to  operate  the 
breaker. 

The adjustment on the large frame breakers is made by shims 

mounted on the top of the racking block.  Removing shims allows 
the racking mechanism to  move the  breaker  farther  into the 
cubicle. 

www 

. ElectricalPartManuals 

. com 

Содержание RL Series

Страница 1: ...SIEME JS A c UYp frr Type R L Low Voltage Circuit Breakers Instructions lnstCl at1on OpcrJ110n rv1a111tcnance SGIM 3068E w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 2: ... w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 3: ...s manual and product labels a qualified person is one who is familiar with the installation construction operation or maintenance of the equipment and the hazards involved In addition this person has the following qualifications a is trained and authorized to energize de energize clear ground and tag circuits and equipment in accordance with established safety pract1ces b is trained in the proper ...

Страница 4: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 5: ...or 15 Lubrication 16 Circuit Breaker Lubrication Chart 16 Maintenance Parts Replacement 17 19 Contact Replacement 17 Main Contact Fingers 17 Stationary Arcing Contact 17 Hinge Contact Fingers 17 Movable Arcing and Main Contact 17 Tripping Actuator Operation and Replacement 17 Static Trip III Overcurrent Devices 17 Motor CutoffSwitches 19 Fuse Functions 20 21 Current Limiting Fuses 20 Open Fuse Tri...

Страница 6: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 7: ...ctive equipment such as rubber gloves hard hat safety glasses face shields flash clothing etc in accordance with established safety procedures Training in rendering first aid 2 Signal Words The signal words Danger Warning and Caution used in this manual indicate the degree of hazard that maybe encountered by the user These words are defined as follows Danger Indicates an imminently hazardous situa...

Страница 8: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 9: ...e clean dry and free of such conditions as construction dust corrosive atmosphere mechanical abuse and rapid temperature variations 2 Outdoor Storage OUTDOORS STORAGE IS NOT RECOMMENDED When no other option is available the circuit breaker must be completely covered and protected from rain snow dirt and all other contaminants 3 3 Space Heating Space heating must be used for both indoor and outdoor...

Страница 10: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 11: ...partment rack it to the TEST position 11 Open the compartment door Close and trip the circuit breaker Refer to Operation Pages 6 10 for manually and electrically operated breakers During the closing operation observe that the contacts move freely without interference or rubbing between movable arcing contacts and parts of the arc chutes Refer to Operation Pages 6 10 for a detailed description of t...

Страница 12: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 13: ...roM above Fasten locking screws through circuit breaker stde plates dnd lifting plates C Lower breaker onto rails Important The rear of the breaker must be tilted downward so that the breaker engages the notch at the rear of the right hand rail shown in circle B Attach crane hook and insert crank into hoist mechatttsm f ye Raise breaker above compartment and fully extend r il D Continue lowering u...

Страница 14: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 15: ...insures that the spring charging operation must be completed once started 5 Check current ratings circuit breaker wiring information circuit breaker type and trip device type against the One Line Diagram to assure that circuit breakers arc located in the proper compartments within the Switchgear I 1 jE I 11 6 6 Check the alignment of the Secondary Disconnect fingers This ensures against misalignme...

Страница 16: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 17: ... the toggle link rollers 27 moving 13 12 15 12 Detail A FIGURE 2 Circuit Breaker Operator 73 94 the toggle into its upright position as shown in d etail C The closing cycle can be interrupted at any point by operation of one of the tripping means This will cause rotation of trip flap 12 to a position that releases latch 15 allowing toggle linkage to collapse to the position shown in d etail A To m...

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Страница 19: ... 753 403 13 y G _Green Indicating Lamp a Aux Switch Contact Open when Breaker is Open b Aux Switch Contact Closed Breaker is Open MDS Motor ON OFF Switch A Secondary Disconnect AL Alarm Contact CB Connection Block 1 cs J T 14 r 6 Diagram shows circuit breaker in OPEN position with closing springs discharged bell alarm reset 12 4E FIGURE 3 Typical Schematic of Electrically Operated Circuit Breakers...

Страница 20: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 21: ...al Control Switch CSIT to Trip or Open Breaker OR Push in manual trip rod 94 Drawout Interlock 9 A draw out circuit breaker mechanism includes 1 Means to rack the circuit breaker in or out of the compartment 2 Interlock to prevent racking a closed circuit breaker into or out of any position 3 Interlock to prevent closing a circuit breaker while it is racked to any position between the TEST and CON...

Страница 22: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 23: ...ion This requires the manual charge handle to be in the vertical position during racking Note The racking mechanism must be returned to the TEST position before charging the closing springs either in the cubicle 10 or when removed from the cubicle Failure to comply with this requirement may damage the mechanism manual charging will deform the closing hood Electrical charging will result in unexpec...

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Страница 25: ...t breaker should be inspected and exercised periodically Always inspect a circuit breaker that has interrupted a heavy fault current 11 0 A DANGER Hazardous voltages and high speed moving parts Will cause death serious personal injury and property damage Always de energize and ground the equipment before maintenance Read instruction manuals observe safety instruc tions and limit use to qualified p...

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Страница 27: ...intenance RL Breaker produced beginning June 1991 between SD13 and SD16 and tripping power between SD11 and SD16 Secondary disconnects are arranged with SD1 on top and SD16 on the bottom Examine the operation of the circuit breaker during these operations for any evidence of difficulty erratic operation etc 5 Test the tripping system using an appropriate test set such as the Siemens Portable Stati...

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Страница 29: ...ranged with SD1 on top and SD16 on the bottom Examine the operation of the circuit breaker during these operations for any evidence of difficulty erratic operation etc 14 Reinstall arc chutes Close and open the circuit breaker to ensure that the arc chutes do not interfere with circuit breaker operation 15 Test the tripping system using an appropriate test set primary current or secondary injectio...

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Страница 31: ...charging handle to the vertical position with considerable force Note Holding the spring release latch down prevents the stored energy springs from propping in the charged position Thus when the handle is returned to the normal vertical position the energy in the springs is released against the closing handle assembly A firm grip must be maintained on the charging handle to counteract the energy s...

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Страница 33: ...ully inserted Figure 6 shows the GO NO GO gauge and the manner in which it is inserted between the contact fingers 46 and the upper contact assembly 37 Figure 6a shows use of the GO NO GO gauge on an RL circuit breaker Adjustment is provided by positioning screws 78 after loosening nuts 80 Counterclockwise rotation of screws 78 increases compression Carefully tighten nuts 80 do not over tighten da...

Страница 34: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 35: ...and apply Mobilgrease 28 1 Mobilgrease 28 1 Light application of Remove pins clean and Mobilgrease 28 1 apply Mobilgrease 28 1 Light application of Wash clean and apply Mobilgrease 28 1 Mobilgrease 28 1 Do not lubricate Do not lubricate Wipe clean and apply Wipe clean and apply Mobilgrease 28 1 Mobilgrease 28 1 No lubrication required Wipe clean and apply Mobilgrease 28 1 Points where contact is m...

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Страница 37: ...emoved and replaced as follows IMPORTANT Extreme care should be taken to hold the assembly firmly to retain spring seat 83 84 and spring 81 82 upon removal of the screws 78 1 7 Remove lower connectors and moving contacts a described in the preceding secti on The complete movable contact assembly may now be brought to the bench The location of spacers should be noted Loosen nuts 80 and remove screw...

Страница 38: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 39: ... 53 RL 4 0 0 0 RLE 4 0 0 0 54 5 6 5 G 54 Figure 9 Typical Contact Assemblies jPoge i ssue 0 1 I ns i de 8 1 82 1 8 62 62 62 8 0 8 3 84 8 1 56 6 1 RL 3200 RLE 3200 56 I ns i de 8 1 82 53 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

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Страница 41: ...Clearance may be minimal approximately 1 64 to 1 1 6 0 4 1 6mm or more It is important to completely remove pressure from the switch actuating leaf to be sure that the switches are free to actuate Note due to pre travel of the DC version of switch 4 the gap is measured between the actuating point of the DC switch 4 and the levers Verify that both switches have actuated at the specified gap The cle...

Страница 42: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 43: ...ith one of the CL fuses When the CL fuse interrupts its associated trigger fuse also opens releasing a plunger and precompressed spring contained in the trigger fuse housing See Figure 1 1 On the integrally fused breakers RLF 800 through RLF 2000 this plunger operates arm 3 which moves the latch 1 2 releasing the spring loaded lever 4 This rotates circuit breaker trip flap link 7 This trips the ci...

Страница 44: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 45: ... l o Open Fuse Trip Device RLF 3000 through RLF 5000 1 8 755 753 4 l l b Tri er Fuse Assembl Figure ll OpenFuseTrip Device Views and Trigger Fuse AssemblyViews IPo ge i ssue 011 21 15 l l 1 2 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 46: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 47: ...f the combination of fuses and circuit breaker is increased to the interrupting rating of the fuses 200 000 amperes symmetrical at 600 volts or less The continuous current rating may be restricted by the fuse size used When equipped with 6000 amperes fuses the RLF 5000 combination is rated at 5000 amperes continuous RLF 4000 combination is rated at 4000 amperes continuous The RLF 3200 combination ...

Страница 48: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 49: ...bserve labeling Unlock the racking mechanism using the key from the circuit breaker compartment Check that the racking clevises engage the pins on both sides of the compartment Use the racking crank to rotate the racking screw in a clockwise direction until the fuse carriage reaches its CONNECT position 3 Close the fuse carriage compartment door 4 Operate the key interlock on the fuse carriage whi...

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Страница 51: ...should also be replaced when replacing the main power fuses if open phase indication is desired The system will function normally if the trigger fuses are not replaced However phase indication will not be provided Use only Ferraz Shawmut Type Tl 600 trigger fuses in the indicator Siemens Part 72 1 40 31 7 001 Key I nterlock System Each fuse carriage is equipped with an integral key operated interl...

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Страница 53: ...and rack circuit breaker to its TEST position 4 Remove the safety barriers of the fuse carriage to allow access to the main power fuses Disconnect the two small No 1 8 AWG wires from the top tenninals of the power fuses Connect the two small wires of each phase together Keep them insulated from the top of the fuse Remove the trigger fuse cover and remove the trigger fuses 5 Close the circuit break...

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Страница 55: ...ncludes an internal fuse This fuse is not designed to protect the device but rather is intended to avoid damage to the user s control power supply in the event of failure of the Undervoltage device If the fuse is blown damage to the Undervoltage device is likely and the device should be replaced 26 Latch Check Switch This option is a small switch mounted on a bracket The switch operator is adjuste...

Страница 56: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 57: ... 44 Figure 32 Auxiliary Switch Group 45 Figure 33 Static Trip Group 46 Figure 34 Tripping Transformer Group 47 Figure 35 Tapped Sensor Connections 48 Figure 36 Communications Options Group 49 Figure 37 Integrally Fused Breakers 50 Figure 38 Fuse Carriage 5 1 Figure 39 Key Interlock 52 Figure 40 Open Fuse Sensor 53 5 When ordering relays or other electrical parts include control voltage see recomme...

Страница 58: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 59: ... 0 0 8 7SS 7SJ 11 16 2 0 2 Figure 16 Rl Breaker Assembly Part 1 jPo gE i SSUE 01j 28 24 0 24 1 242 L Rock i ng B l ock Rock i ng Pos i t i on Stop for R L 3 2 0 0 thru RL 5 0 0 0 236 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

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Страница 61: ... 5000 Item 1 61A 1 6 1 B 1 62 1 62A 1 62C 1 620 1 62E 1 62F 1 63 1 64 1 65 1 7 5 176 1 85 200 200A 200B 201 202 224 224A 225 225A 203 226 226A 236 236A 236B 236C 237 237A 238 29 239 240 241 242 243 244 245 Description Part Number Barrier 1 8 657 962 1 22 Barrier 1 8 657 937 284 Support 1 8 732 790 052 Support 1 8 732 790 055 Support 1 8 732 790 056 Support 1 8 734 6 1 7 002 Support 1 8 734 6 1 7 0...

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Страница 63: ...Parts 5 Typ i cu l RL 2000 Dl 8 7 RL Brea Figure 1 6 ker Assem Y bl Part 2 1 5 1 6 I 7 1 8 1 9 2 0 30 38 37 3 0 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 64: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 65: ...ription Part Number Upper ContAssy _ _ 1 8 734 436 501 Upper Cont Assy 1 8 732 791 535 UpperContAssy 18 732 791 536 Upper Cont Assy 18 732 791 537 Usage RL 1600 Stationary RL 2000 RLE 2000 Stationary Left RL 2000 RLE 2000 Stationary Center RL 2000 RLE 2000 Stationary Right 370 UpperConiAssy 1 8 398 289 501 RL 3200 37P Upper ConiAssy 1 8 398 289 502 RL 400 LE _4000 2Z P JT ii P r C J B f b YliB 8 9...

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Страница 67: ...l 87 88 1 4 0 89 I i I i I 144 233 97 Typ i ca l RL 2 0 0 0 er7 r j I i i j i I 77 1 IB 1 I J Ue 1 01 2 5 24 1 Figure 18 RL Breaker Assembly Part 2 continued 32 1 8 74 75 85 169 1 7 0 1 08 185 i I I I Ii I i I I II i iI ___ _j w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 68: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 69: ...u RL 5000 1 74 RL 3200 thru RL 5000 1 77 1 77A RL 3200 thru RL 5000 178 1 78A RL 3200 thru RL 5000 179 RL 800 thru RL 1600 1 80 RLE 2000 RL 2000 1 8 1 RL 3200 thru RLE 4000 1 82 RL 5000 1 84 RL 800 thru RL 1600 1 85 RL 2000 thru RL 5000 1 85A 1 85B 220 RL 3200 thru RL 5000 221 RLE 2000 227 228 RL 3200 thru RL 5000 233 234 235 239 Rl 3200 thru RL 5000 240 241 RL 3200 thru RL 5000 243 245 RL 3200 th...

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Страница 71: ... Sichsl 00 000 401 141 1 Pin 1 8 57 937 279 Q _ Puge i ssue Oj MovClb l P Usage l ower Rl 3200 RL 4000 RLE 4000 RL 5000 RL 3200 RL 4000 RLE 4000 RL 5000 All RLE RL 5000 RL 4000 RLE 4000 RL 5000 RL 3200 RL 3200 34 Item 71 A 71 B 72 73 75 76 77 78 79 80 81 82 83 64 147 148 148A 148B 149 150 Description Part Number Pin Pin 1 8 57 937 280 18 58 143 253 Washer Spacer Nut X Washer Pushrod Screw Spec Was...

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Страница 73: ...n Contact 1 8 727 729 503 83B Spring Seat 1 8 658 583 522 RU 800 Note 2 62A Main Contact 1 8 732 790 598 AII RLE 84 Washer 00 651 027 1 70 63 Spacer 1 8 755 707 004 1 47 Barrier Support 1 8 657 963 214 RL 2000 RLE 2000 63A Washer 00 651 017 357 RLI RLE 800 148 Barrier 1 8 734 61 9 001 RL 2000 RLE 2000 64 Spacer 1 8 755 707 007 RL RLE 1600 148A Barrier 1 8 658 1 1 0 120 RLE 800 Left 64A Spacer 18 7...

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Страница 75: ...56 1 0 1 62 63 69 7 0 1 02 1 03 1 04 i OS 1 06 V 1 ew F F 1 24 60 6 1 1 1 2 NUTS FAR SIDE 800 AMP ONLY 68 62 63 36 I I 1 1 8 1 1 9 3 V i ew E E 1 42 B 1 4 i 53 SMr LL FRAME 54 l ARGE FRAME I 6 r 1 1tti rm I 1 u c r I I 34 92 V 1 2 i D D 9 l 0 I I r f ri l 94g 1 8988 78 F f L 1 25 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

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