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CC1B7987en

31.10.2002

HVAC Products

·

 

Simulation of faults

 To check the burner control’s supervisory functions, switch «LP», the rotary knob for simulating the actuator’s
position and the flame signal switch can be used to simulate faults:
 

 

P

O

 

N.C. contact of air pressure switch «LP» constantly closed, «no air pressure»

 

PI

 

N.O. contact of air pressure switch «LP» constantly open

 

 

Example

: Contact welded

 

Z, A, M

 

If, during the period of time from the start command to the completion of the prepurge time, the rotary knob for simulating the
actuator position is not in the required position (signal lamp flashes), the startup sequence will be discontinued (no power present at
terminal 8)

 

 

No flame signal

 

Example: 

No flame on completion of the safety time or loss of flame during operation

 

 

Flame signal always available

 

Example: 

Simulation of extraneous light, self-igniting UV tube or similar defects

 

·

 

Check measurements with the LAL1... and LAL2... (series 02)

 
 

Measurement of pull-in and drop-out values

 of flame relay with flame supervision using the QRB... photoresistive

detector:
 
–  If available, connect a potentiometer 0...1 M

W

 (with scale) to jacks 22 and 23

–  Set the potentiometer to 1 M

W

–  Let burner control run to its start position
–  In the start position, the flame relay must safely pull in at about 

470 k

W

, thus triggering lockout.

 This resistance value applies at AC 100...110 V / AC 220...240 V

–  Initiate startup with switch «R»
–  Set the potentiometer to 

180 k

W

 as soon as signal lamp «BV1» lights up.

 At this resistance value during operation, the flame relay must 

safely pull in

–  Set the potentiometer to 

390 k

W

.

 At this resistance value, the flame relay must 

safely drop out

 when the burner control is in its operating position

 

·

 

Check measurements with the LFL1... (series 01)

 
 

Measurement of operating voltage with QRA... and ionization probe during the detector test:

–  Let burner control run to its start position
–  Use a voltmeter (for AC) with an internal resistance of 10 M

W

–  Measure the mains voltage since the measured values also depend on the available voltage

 

 

Test voltage

 

Voltmeter connected to

jacks

 

U

mains

 

Measured value

 

For UV detector
QRA...

 

22 and 23

 

AC 110 V

 

AC 220 V

 

Approx. AC 330V ±10 %

 

For ionization probe
FE

 

22 and 24

 

AC 110 V

 

AC 220 V

 

Approx. AC 315 V ±10 %

 

 

Measurement of the flame relay’s response threshold in the case of flame supervision
with the UV detector QRA... or the ionization probe

 
–  Let burner control run to its start position
–  Use a DC microammeter with an internal resistance of max. 5 k

W

–  Set detector selector to «O»

Type of

detector

Measuring instrument

connected to jack

Response threshold at

AC 220...240 V

                                              Flame             Measuring
                                            simulation         instrument

FE

24

Approx. 5 µA

QRA...

23

Approx. 70 µA

22

23

24

-

+

R

FL

I

QRA

7987a01/0999

I

Ion

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