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9.7.7

Replacing a power cell

Safety instructions for replacing a power cell

WARNING

Danger to life as a result of defective discharge resistors
High voltages may occur at the DC link capacitors of the power cells due to defective

discharge resistors. Touching live components can result in death or serious injury.
● The five safety rules (Page 15) must be observed.
● Before replacing a power cell, ensure the following:

– The power cell is grounded at the input and output.
– There is no voltage at the power cells.

Check that the power cells are in a no-voltage condition at the terminals of the power

cell as well as the connections of the capacitor bank.

CAUTION

Risk of injury caused by incorrectly removing a power cell
Each power cell comprises two mechanical units, which can be separated:
● IGBT module weighing about 12 kg
● The capacitor bank with a weight of approx. 44 kg
Removing the power cells incorrectly can lead to serious injury and material damage.
● When installing and removing the power cell, do not position yourself below the individual

units.

NOTICE
Malfunction when replacing individual capacitors
It is not permissible to individually replace capacitors in the capacitor bank. If this is not

observed, this can result in malfunction.
● Only replace the complete capacitor bank.

NOTICE
Damage to components when using impact screwdrivers
Even with the correct torque, components can be damaged when using an impact

screwdriver. This can cause the device to fail.
● Never use an impact screwdriver.

Maintenance
9.7 Repair

SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z

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Operating Instructions Rev.201910281231 EXAMPLE

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Содержание 6SL38253AE412AA1-Z

Страница 1: ...www siemens com drives Medium Voltage Drive SINAMICS PERFECT HARMONY GH150 Type 6SL38253AE412AA1 Z Operating Instructions Installation Instructions Edition 10 2019 This documentation pertains to EXAMPLE ...

Страница 2: ...28 10 2019 12 31 V10 00 ...

Страница 3: ...nstructions This documentation pertains to EXAMPLE Edition 10 2019 Introduction 1 Safety instructions 2 Description 3 Preparations for use 4 Assembly 5 Electrical connection 6 Commissioning 7 Operation 8 Maintenance 9 Spare parts 10 Disposal 11 Service Support A Technical data and drawings B Additional documents C ...

Страница 4: ...ose who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these...

Страница 5: ...ided by the customer 23 2 8 Residual risks 24 2 9 Security information 26 3 Description 29 3 1 Area of application 29 3 2 Safety concept 29 3 2 1 Safety components and functions 29 3 2 2 External safety components 30 3 2 3 Protection and monitoring functions of internal components 30 3 2 4 Protection and monitoring functions for external components 30 3 3 Design 31 3 4 Control Module 32 3 5 Basic ...

Страница 6: ... the cabinet door for current speed output and winding temperature plus indicator lamps option K22 49 3 9 10 Sensor Module SMC30 option K50 49 3 9 11 Emergency shutdown circuit option K58 49 3 9 12 Automatic restart function option L32 50 3 9 13 Emergency mushroom head pushbutton option L45 50 3 9 14 Line side grounding switch option L48 50 3 9 15 Cabinet lighting in the control section option L50...

Страница 7: ...packaging 67 4 4 2 Removing load securing devices 67 4 4 3 Lifting the cabinet off the transport pallet 68 4 4 4 Opening doors in preparation for use 68 4 4 5 Checking the shock and tilt indicators inside the cabinet 69 4 5 Storage 69 4 5 1 Emptying the drive 69 4 5 2 Storing a device 70 4 5 3 Storing fans 72 4 5 4 Storing re cooling units 72 5 Assembly 73 5 1 Safety instructions for assembly 73 5...

Страница 8: ...sages 99 8 4 1 Indicating and rectifying faults 99 8 4 2 Diagnostics via LEDs 100 8 4 2 1 LEDs of the Power Stack Adapters 100 8 4 2 2 LEDs of the Sirius safety relay 101 9 Maintenance 103 9 1 Safety instructions for maintenance 103 9 2 Grounding the system 105 9 2 1 Grounding using the grounding harness 105 9 3 Opening the device 106 9 4 Preventive maintenance 107 9 4 1 Inspection 107 9 4 2 Check...

Страница 9: ...sensors 137 9 7 10 Replacing the TP900 operator panel 139 9 7 11 Replacing the CompactFlash card 140 10 Spare parts 141 11 Disposal 143 11 1 Information according to Article 33 of the REACH regulation 143 11 2 Disposing of packaging material 143 11 3 Removing device components and old devices 144 11 4 Bypass disposal 144 A Service Support 145 B Technical data and drawings 147 B 1 Standards and reg...

Страница 10: ... panel 44 Figure 3 8 Line filter 45 Figure 3 9 SIRIUS safety relay 46 Figure 3 10 Example diagram Line side grounding switch 50 Figure 3 11 Braking Module in M2C technology 53 Figure 3 12 Auxiliary supply and signal interfaces 56 Figure 4 1 Example of attaching and displaying the shock and tilt indicators 60 Figure 4 2 Example illustration of centers of gravity 62 Figure 4 3 Lifting bar label 64 F...

Страница 11: ...mple diagram Capacitance of the capacitor bank 126 Figure 9 12 Removing a door 129 Figure 9 13 Example diagram Removing the spacers 129 Figure 9 14 Example diagram Removing the busbars 130 Figure 9 15 Example diagram Removing the lower busbar package 131 Figure 9 16 Example diagram Removing the Makrolon cover 131 Figure 9 17 Releasing the water inlets and outlets 132 Figure 9 18 Example diagram Re...

Страница 12: ...Table of contents SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1 Z 12 Operating Instructions Rev 201910281231 EXAMPLE ...

Страница 13: ...f other persons and to avoid material damage carefully follow these instructions when carrying out any work If you have suggestions for improving the document please contact our Service Center Page 145 Text format features You can find the following text format features in these instructions 1 Handling instructions are always formatted as a numbered list Always perform the steps in the order given...

Страница 14: ...Introduction 1 1 About these instructions SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1 Z 14 Operating Instructions Rev 201910281231 EXAMPLE ...

Страница 15: ... packaging 2 2 Qualified personnel The product system described in this documentation may only be operated by personnel qualified for the specific task in accordance with the relevant documentation for the specific task in particular its warning notices and safety instructions Because of their training and experience qualified personnel can recognize any risks involved with handling these products...

Страница 16: ...ore commencing work Danger due to high voltage in operation When operating this equipment very high voltages develop Even after switching off the mains voltage or while the connected machine is still turning high voltages can remain for a prolonged length of time High voltages can cause death or serious injury if the safety rules are not observed or if the equipment is handled incorrectly Operate ...

Страница 17: ...t Arcing can result in death serious injury or material damage Make sure that the system is properly dimensioned and that the power cables are correctly connected The maximum permissible input currents are listed in the Technical specifications Remove contamination and dirt After installation and mounting carefully check that no objects have been left in the device Burns caused by fire escaping fr...

Страница 18: ...es to the head and skin If you carry out work in the upper section using unsuitable ladders or similar you can fall and injure yourself Use appropriate protective equipment especially a hard hat and gloves Use suitable steps or ladders when working in the upper area CAUTION Eye and skin injuries caused by deionized water Deionized water is harmful to eyes and skin and can damage surfaces Therefore...

Страница 19: ...lectronic data storage media with you Nominated persons in control of electrical installations can find further information on electromagnetic fields under Information for persons responsible for plants and systems See also Information for persons responsible for plants and systems Page 21 2 6 Components that can be destroyed by electrostatic discharge ESD ESD guidelines NOTICE Electrostatic disch...

Страница 20: ...onditions is met The measuring device is grounded with a protective conductor for example The measuring head of a floating measuring device has been discharged directly before the measurement The necessary ESD protective measures for the entire working range for electrostatically sensitive devices are illustrated once again in the following drawings Precise instructions for ESD protective measures...

Страница 21: ...umentation are always available when carrying out any work The technical data as well as the specifications relating to the permissible installation connection ambient and operating conditions are taken into account at all times Only qualified personnel or personnel supervised by responsible skilled specialists are allowed to carry out basic planning and all work on the device During shipping spec...

Страница 22: ...o an unsecured installation location This device is used in industrial power installations Improper use incorrect operation insufficient maintenance and access by unauthorized persons can lead to accidents The results can be death serious bodily injury or damage to property Install the device in electrical rooms where only qualified personnel have access If this is not possible then ensure that a ...

Страница 23: ...t is effective at the fault location must be limited This is realized as a result of the inductance of the incoming transformer which limits the rate of rise and magnitude of the current and the circuit breaker that trips as quickly as possible WARNING High voltages and arcs Circuit breakers are safety components Connecting or setting the circuit breaker incorrectly can result in death serious inj...

Страница 24: ...ting overcurrent protection for the circuit breaker must be provided on the plant side transformer and cable protection The circuit breaker is activated and enabled by the drive closed loop controller Under no circumstances should you close the circuit breaker by external mechanical or electrical means A mechanical interlock of the manual ON command at the circuit breaker prevents destruction of t...

Страница 25: ... Operating and or environmental conditions outside of the specification External influences damage For instance a fault can have the following effects Extraordinarily high temperatures including open fires as a result of the fault Emissions of light noise particles or gases Devices with Open Type IP20 degree of protection must be installed in an electrical room or a comparable environment Hazardou...

Страница 26: ...In order to protect plants systems machines and networks against cyber threats it is necessary to implement and continuously maintain a holistic state of the art industrial security concept Siemens products and solutions constitute one element of such a concept Customers are responsible for preventing unauthorized access to their plants systems machines and networks Such systems machines and compo...

Страница 27: ... 109751848 en Security Guidelines for SIMATIC HMI devices Manual Notes relating to Industrial Security for HMI devices are available here https support industry siemens com cs de en view 109481300 Safety instructions 2 9 Security information SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1 Z Operating Instructions Rev 201910281231 EXAMPLE 27 ...

Страница 28: ...Safety instructions 2 9 Security information SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1 Z 28 Operating Instructions Rev 201910281231 EXAMPLE ...

Страница 29: ...oncept encompasses safety components and functions to protect the device and operators The device is also equipped with monitoring functions to protect external components The device operates safely when the interlock and protection systems are functioning properly Nevertheless there are areas that are hazardous for personnel and that cause material damage if the safety information of all the inst...

Страница 30: ...ing Supply voltage monitoring Insulation monitoring Monitoring of the common power supply Circuit breaker monitoring Re cooling unit monitoring Shutdown in the event of semiconductor failure Shutdown in the event of control component failure Internal protection functions for the control hardware Protection against communication failure between the closed loop control and the power unit Anti conden...

Страница 31: ... technology is optionally available ʪ ʪ Circuit breaker Motor Module M2C Converter transformer Inverter IGBT Basic Line Module Actual value sensing on the motor side Diode rectifier High voltage motor DC link actual value sensing Figure 3 1 Example Design of the converter Description 3 3 Design SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1 Z Operating Instructions Rev 201910281231 EXAMPLE 31 ...

Страница 32: ...the design the Basic Line Module consists of series connected six pulse rectifiers In order to limit the short circuit currents per unit the Basic Line Modules are constructively divided into multiple cabinets RC combinations are provided to protect the diodes Figure 3 2 Block diagram Basic Line Module with diodes Note Details on the design can be found in the layout diagram 3 6 Motor Module emplo...

Страница 33: ...it has three phases Each phase comprises two so called M2C branches The six branches of the M2C inverter each consist of identical power cells connected in series The phase of the voltage source DC link drive is realized employing M2C technology using power cells connected in series for two branches Branch identical power cells connected in series Power cell Bypass switch optional Actual value sen...

Страница 34: ...xceed three seconds Provide an overpressure valve in the raw water discharge of the heat exchanger To keep the temperature of the ionized water constant within specified limits and to prevent condensation on request a control valve tree way valve can be installed as bypass Because the valve is controlled depending on the temperature of the deionized water up to approx 100 of the raw water can be c...

Страница 35: ...t be 1 µS cm in operation NOTICE Inadmissible additives in the deionized water Inadmissible additives in the deionized water can cause the cooling system to fail This could damage the drive Use only deionized water that corresponds to the specifications The specification of the deionized water can be found in the documentation for the re cooling unit The level of the deionized water expansion tank...

Страница 36: ... re cooling unit and drive are switched off The ion exchanger is a consumable and is not covered by the warranty Dirt filters The re cooling unit is equipped with several dirt filters A dirt filter with a sieve mesh width 0 5 mm is located in front of the drive intake A fine filter mesh width 0 05 mm is located at the ion filter outlet An air filter is fitted on the expansion tank that filter out ...

Страница 37: ... water requirements Table 3 2 Raw water requirements Value Size of entrained particles 0 5 mm pH value 6 5 to 8 0 Carbonate hardness 0 9 mMol l 5 dH Total hardness 1 7 mMol l 9 5 dH Chloride 60 mg l Sulfate 80 mg l Nitrate 10 mg l Core 0 2 mg l Ammonia 10 mg l Dissolved solids 3 4 mMol l 340 ppm Where values deviate from the above stated a water analysis should be carried out in order to ensure th...

Страница 38: ... IGBT modules and therefore guarantees a compact design with high noise immunity The power semiconductors are connected via the gating electronics The gating command is transmitted from the power stack adapter PSA to the gating electronics via a plastic fiber optic cable connection 3 8 1 2 Capacitor bank For the M2C inverter unit the capacitor bank represents distributed DC link capacitors this me...

Страница 39: ... again until all the doors are closed The doors remain interlocked if the auxiliary voltage fails For more information on this topic see section Repair in the Maintenance chapter See also Opening the device Page 106 3 8 4 Precharging The power cell capacitors must be precharged in order to avoid overcurrents and temporary overvoltage conditions in the DC link when connecting the line supply The DC...

Страница 40: ...lvanic isolation electrical coupling via light between the power unit and the open loop controller takes place Data is exchanged between the Power Stack Adapter and the Control Unit via the DRIVE CLiQ high speed serial communication interface Description 3 8 Components SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1 Z 40 Operating Instructions Rev 201910281231 EXAMPLE ...

Страница 41: ...0 X251 Reserved X200 to X202 DRIVE CLiQ interfaces X70 to X81 Actual value channels X90 to X93 PSA link X11 to X16 X21 to X26 X31 to X36 X41 to X46 X51 to X56 X61 to X66 Gating of the power semiconductors Figure 3 5 Interface overview of power stack adapter 4 See also DRIVE CLiQ interface Page 56 LEDs of the Power Stack Adapters Page 100 Description 3 8 Components SINAMICS PERFECT HARMONY GH150 6S...

Страница 42: ... current transformer Page 119 3 8 7 Common power supply 3 8 7 1 Field of application The common power supply GSV is an AC AC converter that converts an alternating voltage into a square wave voltage The square wave voltage of 55 V generated from the input voltage supplies four power outputs with equality of access Each power output is monitored for undervoltage When the voltage level of all power ...

Страница 43: ... description Tasks of the interfaces Connector Task X1 Line connection X2 Signaling X6 X7 X8 X9 Power output Signal assignment of the interfaces Connector pin Signal X1 3 L X1 4 Not assigned X1 5 N X1 6 Not assigned X1 7 PE Description 3 8 Components SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1 Z Operating Instructions Rev 201910281231 EXAMPLE 43 ...

Страница 44: ...screen operator panel The converter is operated and diagnosed using the operator panel Figure 3 7 Operator panel The operator panel communicates with the drive via Ethernet The operator panel has the following functions Touch screen operation Screen saver Language switching Local operation TRACE function Description 3 8 Components SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1 Z 44 Operating Inst...

Страница 45: ... 8 11 DC DC converter DC DC converters are used to provide a stable and safe 24 V power supply of the external customer connections Detailed information about connecting the DC DC converter is provided in the circuit manual The mounting location is provided in the layout diagram 3 8 12 Line filter Line filters are used to suppress interference in the auxiliary power supplies Information about the ...

Страница 46: ... ensure that they are functioning correctly See also LEDs of the Sirius safety relay Page 101 3 8 14 Auxiliary power supply 3 8 14 1 1 AC auxiliary voltage The customer must provide a 1 AC auxiliary power supply for the following components Cabinet lighting Service socket outlets Anti condensation heating Open loop and closed loop control Refer to the drive technical data for auxiliary power suppl...

Страница 47: ...al strip The terminals are suitable for cables with a cross section of 2 5 mm2 The default setting and interfaces of the customer terminal strips can be found in the circuit manual For information about the position of the customer terminal strips within the cabinet see the layout diagrams 3 9 Options 3 9 1 Expanded remote control via terminal block option A06 When using an additional TM31 or TM15...

Страница 48: ... for example when speed list values from an HTL incremental encoder are required at various points for measured value acquisition and processing The pulse distributor converts the HTL incremental encoder signals to two separate RS422 signal outputs The inputs are electrically isolated from the outputs The connection is made by means of 8 pin terminal blocks 3 9 7 Optical bus terminal OBT for PROFI...

Страница 49: ...tion K20 3 9 10 Sensor Module SMC30 option K50 The SMC30 Sensor Module Cabinet Mounted 30 evaluates motor encoder signals The sensor module transfers the speed and actual position value to the Control Unit via the internal DRIVE CLiQ communication interface Note If an encoder fails the mode can be switched over to encoderless For more information please refer to Supplementary component description...

Страница 50: ...he drive does not restart in an uncontrolled manner As a further warning an acoustic signal is output when the drive restarts You can find further information on the Voltage Sensing Module VSM10 in Section Description of the Components 3 9 13 Emergency mushroom head pushbutton option L45 An Emergency mushroom head pushbutton is installed in the cabinet door of the Control Module The contacts of th...

Страница 51: ...ply is designed for a buffer time of up to five minutes NOTICE Incorrect parameterization The converter can malfunction if you change the parameters of the UPS Do not change the parameters Uninterruptible power supply messages The uninterruptible power supply signals the following states to the higher level control system UPS state Remark Not ready for operation The following fault exists Defect B...

Страница 52: ...ce or the pre magnetization equipment when present can cause medium voltage 1 kV to be present in the converter See also Emergency mushroom head pushbutton option L45 Page 50 3 9 19 Braking Module option L72 Using a connected braking resistor the Braking Module prevents an overvoltage condition in the DC link The braking resistor is not part of the scope of supply of the Braking Module You must ex...

Страница 53: ...hange unit The opened medium voltage breaker releases the key to the key exchange unit This key is used in turn to release the keys for the cabinet doors of the power unit This key interlocking system ensures that the drive is disconnected from the medium voltage supply and that no cabinet components are connected to medium voltage As long as the cabinet doors are not closed again and the keys to ...

Страница 54: ...ed with an additional redundant fan If a fan in the drive cabinet fails this is detected immediately by the electronic monitoring of the fan The redundant fan is connected by the drive controller without this causing the drive and in turn the drive system to fail This prevents production failures or interruptions The replacement of the defective fan can be postponed to the next planned stoppage 3 ...

Страница 55: ...9 29 Cell bypass Option U11 The power cell can be equipped with a bypass switch to increase the availability of the drive system The internal electronics automatically detects a defective power cell The bypass switch is activated without any interruption As a consequence even when a fault occurs you can continue to operate the drive without any interruption You can replace the defective power cell...

Страница 56: ... Laying the signal lines Page 86 3 10 3 DRIVE CLiQ interface Table 3 3 DRIVE CLiQ interface Pin Signal name Technical data 1 TXP Transmit data 2 TXN Transmit data 3 RXP Receive data 4 Reserved do not use 5 Reserved do not use 6 RXN Receive data 7 Reserved do not use 8 Reserved do not use Description 3 10 Interfaces SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1 Z 56 Operating Instructions Rev 201...

Страница 57: ...Electronics ground Blanking plate for DRIVE CLiQ interface Molex order number 85999 3255 The maximum DRIVE CLiQ cable length is 50 m Description 3 10 Interfaces SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1 Z Operating Instructions Rev 201910281231 EXAMPLE 57 ...

Страница 58: ...Description 3 10 Interfaces SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1 Z 58 Operating Instructions Rev 201910281231 EXAMPLE ...

Страница 59: ...ut permissible ambient and installation conditions see the Technical data and drawings section 4 2 Inspections when the equipment is received 4 2 1 Checking shock and tilt indicators The purpose of shock and tilt indicators The unit is equipped with shock and tilt indicators to monitor for damage during transit It is essential that you check the shock and tilt indicators before commissioning the u...

Страница 60: ...ces attached to the equipment for possible damage Replace load suspension devices if they are damaged Before use check that the load suspension devices are correctly attached When lifting use only approved and undamaged lifting gear of sufficient rated capacity Check the lifting gear prior to its use WARNING Danger to life as a result of damaged load suspension devices and lifting gear If the load...

Страница 61: ...must observe the specifications to avoid transport damage to the enclosure and you must maintain the permissible climatic conditions during operation in accordance with IEC 60721 3 1 2 3 Please also observe the Technical specifications instructions For lifting the device always use certified and adequately dimensioned cable guiding and spreading devices that are in absolutely perfect condition The...

Страница 62: ...k URQW YLHZ 6LGH YLHZ Figure 4 2 Example illustration of centers of gravity 4 3 4 Transport with a fork lift truck WARNING Danger when a transport unit cabinet tips over If the forks are too short this can cause the transport unit cabinet to tip over resulting in death serious injury or damage to the cabinet The forks of the truck must protrude at the rear of the transport pallet The floor panels ...

Страница 63: ...nt keep to the permissible lifting capacity Pay attention to the center of gravity position If the cabinet center of gravity is off center use suitable lifting equipment e g a lifting beam If the cabinet has eye hooks use them In such cases do not use any lifting rods 4 3 6 Using lifting rods When transporting by crane note that the force is applied via the transport rails attached to the bottom o...

Страница 64: ...4 3 Lifting bar label 3 Place the sling ropes on the lifting bars so they are close to the cabinet Secure the ends of the lifting bars using the splint Figure 4 4 Securing the lifting rods 4 To lift the transport unit use single sling ropes or two ropes with a cross stitch Attach the crane rope to the lifting rods so it is close to the cabinet 5 Lift the cabinet Avoid shifting the center of gravit...

Страница 65: ...tion with the crane WARNING Danger due to falling transport unit cabinet If the lifting gear or load suspension devices were to fail the transportation unit the cabinet could fall Death serious injury or material damage can result Do not stand underneath or near to a raised load To protect the boxes against pressure use sufficiently long rope and a spreader beam Please proceed as follows 1 Attach ...

Страница 66: ...ork lift truck Page 62 Transport with a crane Page 63 4 3 8 Transporting a re cooling unit NOTICE Damage to the ion exchange cartridge as a result of frost If the ion exchange cartridge is exposed to frost it may be damaged Only transport and store the ion exchange cartridge in non frosty conditions More information is available in the re cooling unit s operating instructions Preparations for use ...

Страница 67: ...cabinets against dust until they have been commissioned To do this cover the ventilation openings and keep the doors closed Do not remove the safety instructions and center of gravity specifications from the cabinet 4 4 2 Removing load securing devices WARNING Danger to life as a result of fixing materials under tension If fixing materials are released suddenly during opening and people get in the...

Страница 68: ...echanism When opening the doors follow the steps described You must replace a damaged locking mechanism before commissioning which will be charged for Contact the service center in this regard You can find the relevant contact person under Service Support The drive is delivered in a closed state A label showing how to open the doors in a current free state is located on the door Figure 4 6 Example...

Страница 69: ...ached and fall into the device as a result of high temperatures Material or temperature damage may result Remove the shipping indicators before commissioning Remove any adhesive residue from the shipping indicators using methylated spirits See also Checking shock and tilt indicators Page 59 4 5 Storage 4 5 1 Emptying the drive NOTICE Material damage if the cooling system has not been emptied The c...

Страница 70: ...blow out pressure used exceeds 6 bar the piping and the heat sink can become damaged Do not exceed the blowout pressure of 6 bar Avoid pressure surges 4 5 2 Storing a device If you are not going to commission the device immediately after delivery ensure that it is stored correctly Preconditions and preparations Store goods only in undamaged packaging Unpack the goods if the packaging is damaged Co...

Страница 71: ...gainst ground moisture and water place the equipment and crates on pallets wooden beams or foundations Ensure that the air circulation under the equipment is not impeded Place wooden spacer blocks between the covers and the device Do not place covers or tarpaulins completely around the equipment on the floor NOTICE Damage to the device as a result of incorrect storage Incorrect or excessively long...

Страница 72: ...commissioning 4 5 4 Storing re cooling units NOTICE Damage to the ion exchange cartridge as a result of frost If the ion exchange cartridge is exposed to frost it may be damaged Only transport and store the ion exchange cartridge in non frosty conditions More information is available in the re cooling unit s operating instructions Preparations for use 4 5 Storage SINAMICS PERFECT HARMONY GH150 6SL...

Страница 73: ...nger due to deposits of dust during installation When performing mounting and installation work dirt can accumulates inside the device when the doors are open Dirt deposits can can mean that the requirements relating to cleanliness are no longer fulfilled If operated with dirt inside the device then this can result death serious injury and material damage Therefore remove dirt deposits after insta...

Страница 74: ... Allen key size 8 Torque wrench up to 50 Nm Screwdriver size 2 Torx T20 and T30 screwdrivers 5 3 Screwing the transport units together NOTICE Material damage caused by mechanical pressure on components Stress that occurs during transport may exert mechanical pressure on the components Material damage can result Line the cabinets up precisely with each other in order to avoid shearing forces when t...

Страница 75: ...er 4 Attach the contact washers to the threaded pins 5 Screw the transport units together using the nuts with a torque of 32 Nm 5 4 Connect to the foundation Four holes for M12 screws are provided on each cabinet panel to secure the cabinet to the foundation Information on mounting holes and their fixing dimensions are specified in the dimension drawing Install the transport units in accordance wi...

Страница 76: ...l cabinets are set up as one unit the grounding connections of the individual cabinets must be connected with each other A grounding lug connection cable is supplied with each cabinet To connect the ground connections for several cabinets proceed as follows 1 Insert the grounding cable through the side panel of the cabinet Figure 5 2 Connecting the grounding for the cabinet units 2 Secure the grou...

Страница 77: ...ionized water is harmful to eyes and skin and can damage surfaces Therefore use appropriate protective clothing for all work on the drive However if your eyes or skin do come into contact with deionized water rinse the affected area thoroughly with tap water as soon as possible If deionized water leaks out eliminate the source of the problem and remove the liquid from the surfaces affected Assembl...

Страница 78: ...r piping of the converter Refer to the associated information about the ionized water connections in the dimension drawing The inlet and outlet pipes are appropriately marked When connecting the re cooling unit ensure that the inlet pipe and return pipe are connected correctly Only use the supplied connecting pipes Hand tighten the union nut of the connecting pipe for the inlet and return pipes In...

Страница 79: ...e roof panel in order to modify the cable entry the changes may mean that the requirements related to the specified degree of protection are no longer complied with If there are any holes in the floor or roof panel then animals and vermin for example can get into the device while it is operational When operated with an insufficient degree of protection this can result in death serious injury and m...

Страница 80: ...s cable clamps is not permitted Using parts and components that can be magnetized can cause damage Only use parts that consist of non magnetic material Damage caused by incorrectly shrinking cable terminations If you are connecting the mains and motor side power cables when shrinking the cable terminations other control lines and fiber optic cables in the surrounding cable channels can become dama...

Страница 81: ...ce with the EMC directives Note We recommend that EMC is planned for the entire plant Cabinet installation Connect painted or anodized metal components using contact washers or remove the insulating layer Use unpainted de oiled mounting plates Establish a central connection between ground and the protective conductor system PE protective conductor Cable installation Cables that are subject to or s...

Страница 82: ...bles Shielded bus and data cables Operator panel interfaces incremental absolute encoder cables Class 2 Unshielded cables for 60 V DC and 230 V DC Unshielded cables for 25 V AC and 230 V AC Class 3 Unshielded cables for 230 V AC V DC and 1000 V AC DC Class 4 Unshielded cables for 1000 V AC DC Shield connection Do not use cable shields to conduct current It is not permissible that the cable shield ...

Страница 83: ...nnected cable shields Incorrect connection or damaging of the cable shield can impair the function of the system Handle the cable shield carefully Ensure that the cable shield is correctly connected Bridge shield gaps at terminals circuit breakers contactors etc with minimum impedance and through the largest possible surface area Shield busbars Cables Terminals Figure 6 2 Bridging shield gaps Elec...

Страница 84: ... and relays in the device In order to reduce noise interference entering or exiting via the cable filter auxiliary voltages in the control cabinet 6 3 Potential concept A noise free connection between the internal and external supply voltage can be achieved by connecting the 0 V potentials to each other and grounding them This also eliminates the need for the control circuit insulation monitor req...

Страница 85: ... ground the device A grounding busbar is located in the lower section of the cabinets The grounding busbar is used to ground the components installed in the cabinet and to ground the cabinet itself 1 To ensure safe drive operation connect a protective grounding conductor to the grounding busbar 2 Connect the grounding cable of the foundation to the grounding busbar Foundation Grounding busbar Grou...

Страница 86: ...o connect the shield to the shield rail Do not connect the cable shield to a ground pin of the connector The connector housing and front plate of the boards do not provide adequate cable shielding Connect the cable shields at both ends to the shield rails in the cabinets Always use shielded analog signal cables regardless of whether they are installed inside or outside cabinets In order to increas...

Страница 87: ... specifications and drawings See also Technical data and drawings Page 147 6 8 Connecting power cables 6 8 1 Preparations When connecting the cables observe all the conditions regarding conductor protection Do not exceed the permitted cable lengths between the converter output and motor The distance between the motor cable and the signal cable should be at least 20 cm Do not lay grid side and moto...

Страница 88: ...uired Cleaning agent Ethyl alcohol Grease 2G from Elektrolube NOTICE Thermal destruction of the power cable Cables that have not been properly secured at the connection point represent a high electrical transition resistance which can result in thermal destruction Tighten the screws with the specified torques Page 116 On the top of the canopy panel there is an opening provided with a cover plate a...

Страница 89: ...rve the torque of 50 Nm On this topic take note of section Connecting ground Page 85 5 Screw the individual phases of the power cables with the connections in the lower area of the cabinet To do this follow the subsequent steps 6 Insert the M12 screw into the corresponding terminal bar 7 Attach the cable lug 8 Attach the nuts and if necessary the washers Tighten the nuts with a torque of 50 Nm 9 E...

Страница 90: ...nection Only use shielded medium voltage cables to reduce cable conducted radio frequency interference RFI and to achieve the appropriate EMC compatibility The cable shield must be uninterrupted over the complete length of the cable and must comprise non magnetic material Preferably use cables with foil type shields Do not connect other cable shields power cables or control signals to the motor ca...

Страница 91: ...it to the drive Connect the cable provided for the cooling unit to the corresponding interfaces on the drive and the cooling unit Further details are contained in the circuit diagram of the drive and the re cooling unit 6 10 Interconnecting optional connections Depending on the range of options installed further connections have to be interconnected Detailed information about interconnecting these...

Страница 92: ...s around the entire cable duct The cable ties must be located at the same positions as in the delivered state Figure 6 7 Schematic diagram Fastening the cable ties Electrical connection 6 11 Fastening the cable ducts with cable ties SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1 Z 92 Operating Instructions Rev 201910281231 EXAMPLE ...

Страница 93: ...ontact person under Service Support Page 145 This device may only be commissioned by electrically skilled persons who have been adequately trained on this product and have experience with commissioning this product and the associated plant and system components The electrical technician commissioning the equipment must be trained on the specific product as a result of the differences between the i...

Страница 94: ...Commissioning 7 1 Commissioning SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1 Z 94 Operating Instructions Rev 201910281231 EXAMPLE ...

Страница 95: ... rectifying faults If it is not possible to correct a fault inform the manufacturer s service personnel immediately For additional information see Chapter Service support Danger when operating with ground fault The type and location of the fault cannot be established just from a ground fault error message For example the glow discharge at the winding overhang of the machine may result in a fault s...

Страница 96: ...erview of all parameters as well as a selection of function diagrams to describe the operating principle 8 2 Operating the converter Only trained personnel may operate the converter 8 3 Functions Note List manual References to functions function plans and parameters are found in the list manual for the drive 8 3 1 Monitoring functions and protective functions The drive features hardware and softwa...

Страница 97: ...eter performs an automatic self test under the following conditions When the insulation resistance of the line supply 20 MΏ Every 24 hours when an output relay for the system error message has been preselected Terminal monitoring The connections to mains and ground PE are monitored continuously If the cables are interrupted or not connected or if their resistance is high this is indicated on the L...

Страница 98: ...s fail safe 8 3 1 3 Automatic restart After the power fails and returns the drive is automatically switched on again irrespective of the length of the power failure Alarms are acknowledged automatically and the drive is restarted Prerequisites The following general conditions must be satisfied in order that the drive can be switched on The auxiliary supplies must not fail The power supply for the ...

Страница 99: ... or OFF3 is active 8 4 Fault and system messages 8 4 1 Indicating and rectifying faults The drive provides many protection functions These protection functions protect the drive against damage in a fault situation A distinction is made between the following messages Fault A fault is a message from the drive indicating a fault or other exceptional unwanted state The cause can be a fault in the driv...

Страница 100: ...red The time stamp refers to the relative system time in milliseconds r0969 8 4 2 Diagnostics via LEDs 8 4 2 1 LEDs of the Power Stack Adapters Table 8 1 LEDs of the Power Stack Adapters LED Color Status Description cause Remedy PWR Off 24 V power supply has failed or is too low 14 V or internal fuse defective Check input voltage If input voltage is 18 V and LED off Return component for repair Red...

Страница 101: ...g light Firmware download is complete Waiting for POWER ON Carry out a POWER ON Green orange or Red orange Flashing light Component recognition via LED is acti vated The color depends on the LED state when component recognition is activated 8 4 2 2 LEDs of the Sirius safety relay Table 8 2 LEDs of the Sirius safety relay LED Operation POWER CHANNEL1 CHANNEL2 Line supply EMERGENCY STOP ON Release c...

Страница 102: ...Operation 8 4 Fault and system messages SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1 Z 102 Operating Instructions Rev 201910281231 EXAMPLE ...

Страница 103: ... external supplies Magnetizing and demagnetizing equipment that is fed from an external voltage source can result in high voltages This voltage can result in death or serious injury Ensure that no voltage from external feeds exists before commencing maintenance and repair work Danger due to high voltages at the anti condensation heating The anti condensation heating system is used when the device ...

Страница 104: ...gn bodies are left in the device after installation and maintenance work this can cause damage when the device is switched on Before switching on check as to whether there are any foreign bodies in the device Remove any foreign bodies Damage due to contamination and dirt Contamination and dirt can damage the device Visually inspect the equipment at least once per year For more information please r...

Страница 105: ...f the power unit are de energized and are in a no voltage condition Internal busbars Input and output terminals Auxiliary power supply Always observe the five safety rules Page 15 when carrying out any work on the device 9 2 1 Grounding using the grounding harness Use a three pole grounding harness for fixed ball points to ground the system When ordering a grounding harness contact Service Support...

Страница 106: ...when the door interlocking is released high voltages can still be present at the auxiliary circuits fans anti condensation heating closed loop control etc Touching live components can result in death or serious injury Ensure that work is only carried out by qualified personnel The five safety rules must be observed The doors cannot be opened until the following conditions are fulfilled The convert...

Страница 107: ...nd grounded these voltages can persist Touching live components can result in death or serious injury Never force the doors open during operation or while the DC link capacitors are being discharged The five safety rules Page 15 must be observed If the auxiliary voltage fails you can only unlock the doors manually To unlock the doors proceed as described in the chapter titled Preparation for use 9...

Страница 108: ...l Annually See the specifications in the Op erating Instructions Check the cooling system Owner After 30 000 operating hours See the specifications in the Op erating Instructions Check the spare parts Siemens service per sonnel Annually If necessary reorder spare parts Table 9 2 Control Module Checklist for preventive maintenance work Maintenance Carried out by Frequency Comments Replace the UPS b...

Страница 109: ...nce intervals that reflect your plant specific environmental and operating conditions and meet your availability requirements When doing so take the prescribed maintenance intervals into consideration as well as the instructions for repairing and replacing installed components 9 4 3 2 Checking the isolating clearances Slight dry non conducting contamination is permitted Remove contamination caused...

Страница 110: ...ion correctly at regular intervals 9 4 3 7 Checking the cooling circuit Check the entire cooling circuit for leaks If you find a leak in a pipe coupling tighten the nut by a turn Compare the measured conductivity value with the permissible conductivity value for the system 0 6 µS cm You must replace the ion exchanger if this value is close to 1 µS cm Check the water level in the compensating chamb...

Страница 111: ...The fans must also be fitted with a monitor to ensure that the drive operates reliably The service life of the device fans is 30 000 hours Replace the fan timely in order to maintain the reliable functioning of the cabinet unit 9 5 1 1 Replacing fans from the front Removing the fan The five safety rules Page 15 must be observed Figure 9 2 Replacing fans from the front Maintenance 9 5 Maintenance S...

Страница 112: ...heavy The fans can fall if incorrectly handled This can cause injury and material damage Please take special care when removing the fans from the drive Installing the fan Install the fan in reverse order 9 5 1 2 Replacing fans from the back Removing the fan The five safety rules must be observed Figure 9 3 Schematic diagram Replacing fans from the back 1 Remove the rear cover from the fan box 2 Lo...

Страница 113: ...s can damage the electronics This can result in malfunction Never use any type of chemical agent or liquid Only remove severe dirt and contamination after prior consultation with service experts for the particular product Use a dry clean lint free ESD cleaning cloth Wipe all external parts of the rack with it Make sure that the dirt is not distributed but actually removed by constant changes of th...

Страница 114: ...uitable for aluminum Use ESD compliant brushes and cloths Do not use cleaning cloths and brushes that have been treated with copper brass bronze or other heavy metals Use neither brass bronze or steel wire brushes nor cloths or steel wool interwoven with copper wire 9 7 Repair When carrying out any work carefully observe the information provided in Chapter Safety instructions WARNING Burns caused ...

Страница 115: ...ge can occur if the device is recommissioned but the repair work carried out was not complete Check whether secondary faults have occurred on components which have failed Replace the components involved Measures in the event of an error It is not possible to fully test repairs that are carried out on site Return the defective module back to the manufacturing plant for repair The relevant address i...

Страница 116: ... Diode power card or diode stack Sensors for conductivity pressure and temperature Operator panel CompactFlash card Low voltage components e g anti condensation heating fans contactors Bypass 9 7 2 Torques The following table contains the default values If the replacement of a component requires different torques they are specified in the associated sections Table 9 3 Tightening torque for screws ...

Страница 117: ...ening torques for screw terminals for copper cables without cable lug 1 Screw type Set screws and headless screws Head screws with slit Head screws with hexagon profile nm in lb nm in lb nm in lb M2 M2 5 0 25 2 2 0 5 4 4 0 5 4 4 M3 0 3 2 7 0 6 5 3 0 6 5 3 M3 5 0 5 4 4 1 0 8 9 1 0 8 9 M4 0 8 7 1 1 3 11 5 1 3 11 5 M5 1 0 8 6 2 5 22 1 2 5 22 1 M6 1 3 11 5 3 0 26 6 3 5 31 0 M8 1 8 15 9 3 9 34 5 7 2 63...

Страница 118: ...nt transformers or measuring resistors under any circumstances Do not make any changes to the design of the actual value acquisition Removing the AVT combination module 1 Follow the five safety rules Page 15 2 Release the control cables Carefully ensure that you do not kink the fiber optic cables 3 Remove the four fixing screws of the AVT combination module Figure 9 4 Example of an AVT combination...

Страница 119: ...sure that the cable of the measuring resistor is not damaged Figure 9 5 Replacing the current transformer 3 Loosen and remove the screw at the busbar 4 Remove the connecting cable between the current transformer and the AVT combination module To do this loosen the nuts on the side of the current transformer and remove the cables Maintenance 9 7 Repair SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA...

Страница 120: ... WARNING Danger to life as a result of incorrect replacing the precharging transformer Replacing the precharging transformer incorrectly can result in death serious injury or material damage Follow the five safety rules Page 15 Before replacing the precharging transformer open the safety disconnector for the 400 V supply Lift the transformer carefully because it is heavy 45 kg Installing the prech...

Страница 121: ... 3 Remove all connecting leads If necessary remove the cable ties Note Note the core markings The cables are equipped with Faston connectors Make a note of the core markings When installing the new module note the core markings for the cables 4 Remove the module Installing a module Install the new module in the reverse order to when you removed it Maintenance 9 7 Repair SINAMICS PERFECT HARMONY GH...

Страница 122: ...cell Each power cell comprises two mechanical units which can be separated IGBT module weighing about 12 kg The capacitor bank with a weight of approx 44 kg Removing the power cells incorrectly can lead to serious injury and material damage When installing and removing the power cell do not position yourself below the individual units NOTICE Malfunction when replacing individual capacitors It is n...

Страница 123: ...equipment code The installation location can be determined by the equipment codes entered in the layout diagram Removing a power cell Proceed as follows to remove a defective power cell 1 Check that the power cells are in a no voltage condition at the A terminals of the power cell as well as the B connections of the capacitor bank The B connections of the capacitor bank are located behind the bypa...

Страница 124: ...M5 x 25 between the heat sink and the housing of the capacitor bank 10 Remove all of the screws M8 x 20 between the capacitor busbar and the IGBT module 11 Now remove the IGBT module by withdrawing it to the front Figure 9 8 Removing a power cell steps 9 to 11 Maintenance 9 7 Repair SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1 Z 124 Operating Instructions Rev 201910281231 EXAMPLE ...

Страница 125: ...12 13 Loosen the bolted connection M8 x 30 Remove the screw M8 x 16 of the capacitor bank Figure 9 10 Removing a power cell step 13 14 Withdraw the capacitor bank towards the front Maintenance 9 7 Repair SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1 Z Operating Instructions Rev 201910281231 EXAMPLE 125 ...

Страница 126: ...2 mF are installed The value in this example must have at least 6 mF up to max 6 3 mF with a tolerance of max 5 Any deviation of the measured capacitance signifies one or several defective capacitors In this case replace the capacitor bank NOTICE Malfunction when replacing individual capacitors It is not permissible to individually replace capacitors in the capacitor bank If this is not observed t...

Страница 127: ...aranteed In order to guarantee a reliable flow of water through the heat sink the locking ring must be correctly inserted After the water coupling has been interlocked insert the locking ring into the slot between the locking ring and the coupling If the locking ring cannot be inserted then check whether the water coupling is correctly inserted and interlocked Note Ventilating the deionized water ...

Страница 128: ... injuries and significant material damage You should always handle the capacitors as if they are charged Discharge the snubber circuit capacitors Short circuit the snubber circuit capacitors briefly before you withdraw the diode stack Tool required Socket wrench set Set of open ended wrenches Torque wrench up to 50 Nm Ratchet with short extension Ratchet length extension Side cutters Short slotted...

Страница 129: ...bar Figure 9 12 Removing a door 3 Remove the cable ties that fix the water hoses Remove the front and rear spacers of the water hoses at the diode stack Unscrew the spacers in an anti clockwise direction Figure 9 13 Example diagram Removing the spacers Maintenance 9 7 Repair SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1 Z Operating Instructions Rev 201910281231 EXAMPLE 129 ...

Страница 130: ...ove the screws 2 Remove the busbar package To do this remove the screws Figure 9 14 Example diagram Removing the busbars Maintenance 9 7 Repair SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1 Z 130 Operating Instructions Rev 201910281231 EXAMPLE ...

Страница 131: ...iagram Removing the lower busbar package 4 Remove the Makrolon cover To do this remove the plastic screws Figure 9 16 Example diagram Removing the Makrolon cover Maintenance 9 7 Repair SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1 Z Operating Instructions Rev 201910281231 EXAMPLE 131 ...

Страница 132: ...serted hose from the diode stack then the hose can be damaged as a result of the coupling teeth This can result in leaks To release the water inlets and outlets only withdraw the hose from the coupling CAUTION Eye and skin injuries caused by deionized water Deionized water is harmful to eyes and skin and can damage surfaces Therefore use appropriate protective clothing when you carry out any work ...

Страница 133: ...Figure 9 18 Example diagram Releasing connections of the capacitor module Maintenance 9 7 Repair SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1 Z Operating Instructions Rev 201910281231 EXAMPLE 133 ...

Страница 134: ...ds the front CAUTION Risk of injury as a result of incorrectly handling the diode stack The diode stack is very heavy approx 30 kg When incorrectly handled the diode stack can cause injury and material damage Take special care when lifting the diode stack out of the drive Maintenance 9 7 Repair SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1 Z 134 Operating Instructions Rev 201910281231 EXAMPLE ...

Страница 135: ...r modules 9 7 8 3 Installing Perform the installation in the reverse order to the steps described for the removal Comply with the specified torques The torques are listed in Section Repairing Also observe the notes in the following section Installing the capacitor group Figure 9 21 Wire jumper capacitor module Maintenance 9 7 Repair SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1 Z Operating Instr...

Страница 136: ... brackets which are not provided at on the new diode stack from the diode stack that you just removed Mount these parts and components onto the new diode stack When installing the diode stack always use new screws washers and nuts Insert the water hoses into the couplings up to the marking Fix the capacitor cables using cable ties Fasten the water hoses to the spacers using cable ties Open the wat...

Страница 137: ...for detecting temperature conductivity and decreases in pressure are installed in the water piping NOTICE Device damage due to water If water enters the cabinet while a water sensor is being replaced this can result in material damage Before replacing a water sensor empty the entire water circuit and blow out the piping Before screwing into the adapter element seal the outer thread using LOCTITE 5...

Страница 138: ...r To install a sensor proceed as follows 1 Screw the sensor into the screw connection in the water pipe 2 Attach the connector to the sensor 3 Fasten the screws in the sensor cover 4 For the temperature sensor attach the cables directly to the sensor 5 Lock the sensor by using the two screws to screw the cover to the sensor Note Ventilating the deionized water circuit Vent the deionized water circ...

Страница 139: ... Remove the operator panel 4 Release the cables at the operator panel 5 Remove the screws 9 x of the fastening clips Remove the mounting clips Withdraw the operator panel from the cabinet door towards the front 6 Fit a new operator panel Fasten the operator panel 7 Connect the cables Maintenance 9 7 Repair SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1 Z Operating Instructions Rev 201910281231 EX...

Страница 140: ...rwise there is a risk of data loss or damage to the card which would prevent commissioning of the drive Only remove or insert the CompactFlash card when the power is switched off 2 Withdraw the CompactFlash card from the Control Unit Back up the data saved on it 3 Copy the stored data of the previous CompactFlash card to the new original Siemens card Note Invalid software key The software key is a...

Страница 141: ...er of the spare part required You can find the order number as follows The device label is attached to or next to each component Find out which item code the required spare part has The parts list provided specify the part number and where appropriate the article number corresponding to the equipment identifier For inquiries by email send a photo of the product spare part and nameplate if possible...

Страница 142: ...Spare parts SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1 Z 142 Operating Instructions Rev 201910281231 EXAMPLE ...

Страница 143: ... that this substance does not represent any risk when correctly used including its disposal 11 2 Disposing of packaging material The packing is designed in such a way as to pose the minimum risk to the environment Some of the packaging can be recycled The disposal of packaging is controlled by country specific laws If in doubt ask your local disposal specialists or contact the local authorities Th...

Страница 144: ...mponents pay special attention when disposing or reusing Batteries Capacitors PCBs Electronic components 11 4 Bypass disposal The bypass is equipped with an initiator with pyrotechnic activation The bypass may only be dismantled recycled or disposed of if the initiator has been activated Observe applicable country specific regulations when transporting storing and disposing of the bypass Activatin...

Страница 145: ...act data base www siemens com yourcontact www siemens com yourcontact Siemens Support for on the move With the Siemens Industry Online Support App you can access more than 300 000 documents for Siemens Industry products any time and anywhere The App supports you in the following areas Resolving problems when executing a project Troubleshooting when faults develop Expanding a system or planning a n...

Страница 146: ...Service Support SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1 Z 146 Operating Instructions Rev 201910281231 EXAMPLE ...

Страница 147: ... A3 when used for the intended application Emitted interference This drive unit is part of a PDS Category C4 according to DIN EN 61800 3 VDE 0160 T103 IEC 61800 3 The drive unit has not been designed to be connected to the public line supply The equipment can cause electromag netic interference when it is connected to the public network The essential requirements placed on EMC protection for the d...

Страница 148: ...N 60721 3 3 IEC 60721 3 3 Other ambient conditions Table B 4 Other ambient conditions Storage with suitable packag ing Transport with suitable pack aging Operation Biological ambient conditions according to class 1B1 according to DIN EN 60721 3 1 IEC 60721 3 1 2B1 according to DIN EN 60721 3 2 IEC 60721 3 2 3B1 according to DIN EN 60721 3 3 IEC 60721 3 3 without harmful flora Chemically active sub...

Страница 149: ...dition to these operating instructions further documents are provided that contain more information on commissioning and service SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1 Z Operating Instructions Rev 201910281231 EXAMPLE 149 ...

Страница 150: ...Additional documents SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1 Z 150 Operating Instructions Rev 201910281231 EXAMPLE ...

Страница 151: ...ing time 23 Overcurrent protection 24 Requirements 23 Safety shutdown 98 Undervoltage trip 24 98 Cleaning aluminum parts 114 CompactFlash card Replacing 140 Components that can be destroyed by electrostatic discharge ESD Guidelines 19 Cooling circuit 55 Current transformer Torque 120 D DC link 32 39 52 98 Deionized water requirements 35 Door interlock Castell lock 53 Cover screw 68 Electromechanic...

Страница 152: ... Function 40 Precharging Components 39 Function 39 Replacing the precharging rectifier 121 Replacing the precharging transformer 120 Protection and monitoring functions External components 30 R REACH regulation 143 Re cooling unit Air filters 36 Conductivity of the deionized water 110 Connecting the cooling circuit 78 Deionized water 18 34 35 77 132 Deionized water specifications 35 Deposits of su...

Страница 153: ...6 PE protective conductor 89 Power cable 89 Screwing the transport units together 75 V Voltage source DC link drive 33 W Water condensation 51 Index SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1 Z Operating Instructions Rev 201910281231 EXAMPLE 153 ...

Страница 154: ...Index SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1 Z 154 Operating Instructions Rev 201910281231 EXAMPLE ...

Страница 155: ......

Страница 156: ...0009993825 000003 01 EN 01 000999382500000301EN01 000999382500000301EN01 Further Information www siemens com LDA Siemens AG Large Drives Applications Vogelweiherstr 1 15 90441 NÜRNBERG GERMANY ...

Страница 157: ...A EN Tel 49 911 433 6422 Fax 49 911 433 6921 Email motoren doku aud internal siemens co m Our ref 0009993825000003 Date 28 10 2019 Documentation for 6SL38253AE412AA1 Z Your order no 4500342954 000010 AL N ECCN N UL DE StWanr CD 85234045 StWanr Print 49011000 Dear Sir Madam Many thanks for your order the documentation for which is enclosed Yours very truly 000999382500000301EN01 ...

Страница 158: ......

Страница 159: ...0 g m2 SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1 Z EXAMPLE Operating Instructions Spine label for binder 145 mm 120 g m2 SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1 Z EXAMPLE Operating Instructions Installation Instructions ...

Страница 160: ......

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