background image

 11

6367

4

2020

-

SE170

MG_0005

R

D

1

2

3

4

6

5

8 x layers of fiberglass 

and resin

8 x layers of fiberglass 

and resin

MG_0006

R = D x 0,1

R = D x 0,1

D x

 0,1

-0,1

5

D x

 0,

1-0

,15

D

Layers of 

fiberglass 

and resin

Layers of 

fiberglass 

and resin

*Fiberglass 

Hull

*Steel/ 

Aluminium 

Hull

Hull

Hull

Hull

Tunnel

Tunnel

Tunnel

Welding

Layers of 

fiberglass 

and resin

Additional Layers of 

fiberglass and resin

Additional Layers of 

fiberglass and resin

Hull

1

3

4

2

Tunnel Installation

EN

1.  Find the position in the boat considering the information earlier in this manual and the applicable measurements for the thruster model you are 

installing. Mark the centre of the tunnel on both sides of the hull. Drill a hole horizontally at these marks. 

2.   Mark the circle for the tunnel opening (outside diameter of the tunnel) and cut the hole.

3.  Grind off  the gel coat to the “real fi breglass” area 12cm around the hole on both inside and outside the hull to cast the tunnel to the hull 

(Fig. 3)

.

4.  Insert the tunnel and mark its shape to fi t the hull. 

(NB: if you are installing with a defl ector/ spoiler, leave a part of the tunnel in the front and 

underside of the tunnel that will cover the back face.) 

5.  Cut the tunnel ends to the desired shape and lightly sand its surface. Clean the area with acetone or similar where you are going to apply 

fi breglass. 

(NB: Do not cast or add fi breglass to the area were the thruster will be placed.)

6.   Cast the tunnel to the inside of the hull, use at least eight layers of 300g fi breglass and resin, preferably alternating mat and rowing types of 

fi breglass. To round the tunnel ends to a 10% radius make further layers inside to preserve the desired hull thickness.  

(NB: Ensure gaps between the tunnel and the hull are completely fi lled with resin/ fi breglass. In areas where you can not access to make 

layers of resin/ fi breglass, a resin/ fi breglass mixture must be used in that area.)

 

MC_0003

IMPORTANT 

We recommend that a professional does the fi breglass, steel or aluminium fi tting of the tunnel. These instructions are only general 

instructions and do not explain in any way the details of fi breglass work. Problems caused by faulty installation of the tunnel, are the 

installers full responsibility.

MG_0002

R = 0,1 x D (10%)

D

1

2

3

Angled tunnel ends for 

steel/ aluminium hulls 

Cavitation

MG_0003

High water force 

while underway

High water force 

while underway

from wave contact

1

2

3

4

Tunnel Ends

EN

MC_0003

Rounded tunnel ends will maximise thrust and minimise noise and cavitation. 

For best performance round the tunnel connection to the hull-side as much as possible. The minimum rounding has a radius of 10% of the diameter of 

the tunnel.

Signifi cant advantages of a rounded tunnel over a sharp tunnel to hull connections are:

1.    A rounded tunnel end will prevent the creation of turbulence/ cavitation created from a sharp tunnel end when water passes by the tunnel.

      -    The turbulence/ cavitation will block the outer area of the tunnel and thereby reduces the eff ective tunnel diameter and thrust.

      -    Turbulence/ cavitation on the propeller will lessen the thrusters performance and create excess noise.

2.    For steel/ aluminium hulls angled tunnel ends also off er similar performance as a rounded connection.

3.  A rounded tunnel end makes the thruster draw water from along the hull-side, creating a vacuum that will suck the boat sideways and thereby give  

 

additional thrust.

 

-     With a sharp tunnel end, the thruster will be unable to take water from along the hull-side, and you will not gain the desired vacuum and  

 

      additional thrust. This “free” extra thrust in optimal installations be 30 - 40% of the total thrust.

(NB: A Side-power thruster propeller does not produce cavitation at working speed. Therefore, any cavitation and cavitation noise in the 

tunnel will be caused during improper tunnel installation.)

Содержание SE-170

Страница 1: ...Made in Norway Sleipner Motor AS 2020 SLEIPNER MOTOR AS P O Box 519 N 1612 Fredrikstad Norway www side power com Document id Revision Date 6367 4 Installation Manual 2020 SE 170 250 ...

Страница 2: ...ns 5 Positioning of the tunnel thruster 6 Tunnel Length 7 Tunnel installation in sail boats 8 Water Deflection 9 Tunnel ends 10 Tunnel installation 11 12 Stern tunnel installation 13 Thruster Installation Instructions Thruster Installation Considerations and Precautions 14 Gear Leg Motor Bracket Installation 15 Propeller Installation 16 Motor Installation 17 Thruster Electrical Installation 18 Ele...

Страница 3: ... switch is activated Do not store items close to the thruster motor Any loose items near the thruster motor is a potential fire hazard and can cause undesired short circuiting It is the installers responsibility When installing Side Power equipment to follow the outlined regulations classification rules electrical mechanical according to international or special national regulations Instructions i...

Страница 4: ..._0262 Thruster Measurements EN Measurement code Measurement description mm inch ID Internal tunnel diameter 250 9 84 H Motor Height 412 16 22 W Width 292 11 50 L Length 247 9 72 WD Water Depth 250 9 84 TL Minimum tunnel length 272 10 71 TL recommended Recommended tunnel length 322 12 68 T min Minimum tunnel wall thickness 7 0 28 T max Maximum tunnel wall thickness 9 0 35 170 24v Valid for SE SEP ...

Страница 5: ...opeller fibreglass reinforced composite Batteries Minimum recommended battery capacity cold crank capacity by DIN SAE standard Contact a battery supplier for more information Max use 2 3 min duty cycle at 20 C Safety features Electronic time lapse device protects against sudden change of drive direction The electric thermal cut off switch in electro motor protects against overheating auto reset whe...

Страница 6: ... deep as possible under the waterline 2 Deeper installations prevent air from being sucked into the tunnel from the surface resulting in reduced thrust performance and increase noise levels during operation Deeper installations increase water pressure for maximum efficiency from the thruster The centre of the tunnel should be a minimum of 1 x the tunnel diameter below the waterline The installer mus...

Страница 7: ...w the variable length of the tunnel walls to vary in length excessively EG the top tunnel wall is x 4 longer than the bottom wall 2 If the tunnel is too long the friction inside will reduce the water speed and thereby the thrust 3 If the tunnel is too short typically only in the bottom section of the tunnel cavitation problems can occur as water flow will not be able to straighten itself before re...

Страница 8: ...it the tunnel halfway into the underneath section of the existing hull Strengthen it with a deflector spoiler directing the water flow around the tunnel This will allow installation of the thruster in the proper position on the boat maintaining the reliability and space advantages of the tunnel thruster This installation is being used by some of the world s largest sail boat builders and has prove...

Страница 9: ...led slightly down because of the water flow on this area 2 3 Making a deflector spoiler in front and underneath the tunnel can also reduce damage to the thruster and drag The deflector spoiler will push the water flow out from the hull so water can pass by the back face of the tunnel The shape and size of this deflector spoiler will depend on the hull shape The easiest way of making the deflector ...

Страница 10: ...el and thereby reduces the effective tunnel diameter and thrust Turbulence cavitation on the propeller will lessen the thrusters performance and create excess noise 2 For steel aluminium hulls angled tunnel ends also offer similar performance as a rounded connection 3 A rounded tunnel end makes the thruster draw water from along the hull side creating a vacuum that will suck the boat sideways and th...

Страница 11: ...back face 5 Cut the tunnel ends to the desired shape and lightly sand its surface Clean the area with acetone or similar where you are going to apply fibreglass NB Do not cast or add fibreglass to the area were the thruster will be placed 6 Cast the tunnel to the inside of the hull use at least eight layers of 300g fibreglass and resin preferably alternating mat and rowing types of fibreglass To ro...

Страница 12: ...unnel installed and cast 1 Round the edges with a radius of 10 of the tunnel diameter 2 For steel aluminium hulls make a slope with a length of 10 15 of the tunnel diameter NB If this is not possible round the tunnel end as much as possible 3 Additionally cast two layers on the outside of the tunnel hull in a 10cm area 4 Follow the same method if making the deflector spoiler You must apply gel coa...

Страница 13: ...2020 SE170 Stern Tunnel Installation EN Stern thruster installation has extra considerations and precautions and thruster installation procedures See the attached manual supplied in the stern thruster kit MC_0003 ...

Страница 14: ...e switch is activated Do not store items close to the thruster motor Any loose items near the thruster motor is a potential fire hazard and can cause undesired short circuiting It is the installers responsibility When installing Side Power equipment to follow the outlined regulations classification rules electrical mechanical according to international or special national regulations Instructions ...

Страница 15: ... from each blade to the tunnel wall Place top motor bracket to measure the drive shaft has come through the motor bracket at the correct height Remove the gear leg and propeller for final installation 6 Apply appropriate sealant to both sides of the gasket and place on the gear leg Place the gear leg in the tunnel without the propeller 7 Install the top motor bracket and gear leg gently together U...

Страница 16: ...the propeller 2 Insert the washer to the end of the shaft spline Tighten with the propeller lock nut 3 Insert the anode to the end of the propeller and tighten the anode holding screw Apply a thread glue Loctite 243 or similar to ensure that the anode holding screw does not unscrew itself from during the rotation of the propeller 4 Apply anti fouling to the gear leg and propeller Do not apply anti...

Страница 17: ...th the above torque 4 Check the drive shafts are engaged by rotating the propeller NB Rotating the propellers can be hard due to the gear reduction and the motor however the propeller must be able to rotate via hand power MC_0019 Please refer to the graphic for special considerations relating to your model IMPORTANT The thruster motor assembly must be protected using suitable covering to avoid dus...

Страница 18: ...s Ah for your specific duty cycle 2 Use appropriate sized cables and batteries with high cranking capacity to feed the thruster The actual voltage at the motor while running the thruster decides the motors output RPM and thrust Use larger cables and stronger batteries for better results See electrical specifications for advised minimum cables and batteries CCA 3 Install the main switch as close to...

Страница 19: ...0 4 0 2 x 2 0 2 x 3 0 2 x 3 0 2 x 4 0 2 x 4 0 2 x 4 0 24 V 280 A DIN 300 SAE 570 EN 520 ANL 250 mm2 35 35 35 50 50 70 70 95 95 120 120 2 x 95 AWG 2 2 2 1 0 1 0 2 0 2 0 3 0 3 0 4 0 4 0 2 x 3 0 100 185T 12 V 740 A DIN 750 SAE 1425 EN 1320 ANL 500 mm2 95 95 2 x 70 2 x 95 2 x 120 NA NA NA NA NA NA NA AWG 3 0 3 0 2 x 2 0 2 x 3 0 2 x 4 0 24 V 340 A DIN 400 SAE 760 EN 680 ANL 325 mm2 50 50 50 70 70 95 95...

Страница 20: ...operated at the same time in opposite directions the electronic control box will stop the thruster until it receives a single signal or thrust in one direction Sidepower on off equipment it is entirely plug play and require no additional configuration setup See the Control panel manual for more information MC_0041 Please refer to the graphic for special considerations relating to your model MG_0037...

Страница 21: ...P95Ti and SP125Ti NB Make sure to not use any electronic interface box delay box older than the 6 1232i ex 6 122x NB Very important to check the following with main switch position After all electrical connections have been completed check with an ohm meter that there is no electrical connection between electro motor body and positive terminal on the motor and between the electro motor body and th...

Страница 22: ...ain switch 1 5 4 2 6 8 9 red grey sig blue sig black red grey sig blue sig brown 3 red Fused inside 1A black 7 white NB Make sure to not use any electronic interface box delay box older than the 6 1232i ex 6 122x on SP75Ti SP95Ti and SP125Ti NB Make sure to not use any electronic interface box delay box older than the 6 1232i ex 6 122x ...

Страница 23: ...re it is easy to use 1 Use the supplied cut out template to mark the area to remove on your control dash 2 Cut out the area per template for the control panel NB If the front surface around your cut out is jagged or chipped use a sealant to assist the gasket 3 Place the gasket to the back face of the panel 4 Plug cables into the connectors at the rear of the control panel 5 Insert the control pane...

Страница 24: ...ouse and propeller but NOT anodes sealing rubber fittings or propeller shafts Propeller is fastened correctly to the shaft Propeller turns freely in tunnel The anode and or holding screw is tightened well with thread glue Check the boat for potential water leakage around installation areas Correct drive direction as per control panel User Manual is supplied to the owner The thruster has been insta...

Страница 25: ...anual have been complied with and that the defect remains e warranty service shall be performed only by the Warrantor or an authorized Service Centre and any attempt to remedy the defect by anyone else shall render this warranty void 5 There shall be no warranty for defects or damages caused by faulty installation or hook up abuse or misuse of the equipment including exposure to excessive heat sal...

Страница 26: ...26 6367 4 2020 SE170 MC_0037 Notes EN ...

Страница 27: ...27 6367 4 2020 SE170 MC_0037 Notes EN ...

Страница 28: ...ocument was correct at the time it was published However Sleipner Motor AS can not accept liability for any inaccuracies or omissions it may contain Continuous product improvement may change the product specifications without notice Therefore Sleipner Motor AS can not accept liability for any possi ble differences between product and document ...

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