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Maintenance

8012471/ZN27/2017-06-09

Operating Instructions

LMS1xx Laser Measurement Sensors

Chapter

8.2.1

Returns



Only return devices after consultation with the SICK Support.

Important

To enable efficient processing and allow us to determine the cause quickly, please include
the following when making a return:



Details of a contact person



A description of the application



Adescription of the fault that occurred

8.3

Decommissioning

8.3.1

Disposal

The design of the LMS1xx allows for its separation as recyclable secondary raw materials
and hazardous waste (electronic scrap).

Important

Danger to the environment due to improper disposal of the LMS1xx

Disposing of LMS1xx improperly may cause damage to the environment.



Always observe the valid national regulations on environmental protection.



Following correct disassembly, pass on any commercially viable disassembled
components for recycling. Separate materials as far as possible by type.

SICK AG is not currently able to take back devices that can no longer be used.

Содержание LMC121

Страница 1: ...O P E R A T I N G I N S T R U C T I O N S LMS1xx LASER MEASUREMENT SENSORS...

Страница 2: ...t This work is protected by copyright Any rights derived from the copyright shall be reserved for SICK AG Reproduction of this document or parts of this document is only permissible within the limits...

Страница 3: ...art 15 2 9 Environmental protection 16 2 10 Repair 16 3 Product description 17 3 1 Delivery 17 3 2 Device variants 17 3 3 Type code 19 3 4 Special features of the LMS1xx 20 3 5 Controls and status ind...

Страница 4: ...aintenance 87 8 1 Maintenance during operation 87 8 2 Exchanging an LMS1xx 87 8 3 Decommissioning 88 9 Troubleshooting 89 9 1 In the event of faults or errors 89 9 2 Error displays of the LEDs 89 9 3...

Страница 5: ...t These operating instructions do not provide information on operating the machine in which the laser measurement sensor is integrated For information about this refer to the operating instructions of...

Страница 6: ...protection Access to these devices via the SOPAS ET configuration software is described in the document Technical Information installer instructions VdS part no 8013749 issue in English Please see sec...

Страница 7: ...the usage of the software user interface as well as on the configuration of the LMS1xx LMS12x LMS13x LMS14x Security and LMC12x LMC13x VdS object protection You will find further information on these...

Страница 8: ...ful situation which may lead to material damage if not prevented Important highlights useful tips and recommendations as well as information for efficient and trouble free operation Recommendation Rec...

Страница 9: ...information in English part no 8012468 and German part no 8012467 and other languages if applicable Publications dealing with accessories LMC12x LMC13x Important All the documentation available can b...

Страница 10: ...oduct information in English part no 8012468 and German part no 8012467 and other languages if applicable 1 6 Customer service Do not hesitate to contact our customer service should you require any te...

Страница 11: ...in the ambient temperature range allowed see section 10 1 Data sheet LMS1xx LMC1xx laser measurement sensor on page 91 2 2 Incorrect use The LMS1xx does not constitute a safety component according to...

Страница 12: ...al installation or to the SICK software any claims against SICK AG under the warranty will be rendered void Before any technical modifications to and expansions of the LMS1xx the prior written approva...

Страница 13: ...ers and operators of the machine system on which the LMS1xx is installed are responsible for obtaining and observing all applicable safety regulations and rules The tests must be carried out by specia...

Страница 14: ...exception of the deviations as per Laser Notice No 50 Juin 2007 Incorrect usage can result in hazardous exposure to laser radiation Do not open the housing opening the housing will not switch off the...

Страница 15: ...n working on electrical systems 2 8 Quick stop and Quick restart 2 8 1 Switching off the LMS1xx LMS10x LMS12x LMS17x Switch off voltage supply power supply unit LMS11x LMS13x LMS14x LMS15x LMS18x as w...

Страница 16: ...le working always act in an environmentally responsible manner 2 10 Repair Repairs to the LMS1xx are only allowed to be undertaken by trained and authorized service personnel from SICK AG Any manipula...

Страница 17: ...overview of available consumables 3 2 Device variants Quantity Components Comment 1 An LMS1xx laser measurement sensor Model type depends on order Outdoor variants M12 round plug in connectors equippe...

Страница 18: ...Chapter 3 Fig 2 View of the LMS1xx device variants Indoor system connector with PG connector and a M12 round plug in connector M12 round plug in connectors LEDs and 7 segment display LEDs and 7 segme...

Страница 19: ...ousing with heating IP 67 scanning range max 40 m 5 Outdoor housing with heating IP 67 scanning range max 50 m 7 Security indoor housing without heating IP 65 special device 8 Security outdoor housing...

Страница 20: ...tching of the evaluation fields using digital switching inputs Encoder inputs not for LMS12x LMS13x LMS14x Additional output of the evaluation field unoccupied or infringed via switching outputs or te...

Страница 21: ...he measurement area online During this process note that the field evaluation monitor cannot display the data in real time and therefore does not display all measured values 3 5 2 Status indicators Th...

Страница 22: ...n occurring errors or malfunctions see section 9 3 Indications of the 7 segment display on page 90 Display Possible cause LMS1xx measuring and no error reported LMS1xx either not measuring stopped by...

Страница 23: ...place in a sector of 270 The scanning range of the LMS1xx is type dependent maximum up to 50 m on light natural surfaces e g a white house wall Distance measurement The LMS1xx emits pulsed laser beam...

Страница 24: ...he remissions for surfaces that reflect the light bundled mirrored surfaces reflectors are more than 100 Fig 6 Reflection of the laser beam at the surface of an object The majority of surfaces reflect...

Страница 25: ...ement device Plastic reflectors cats eyes reflective tape and triple prisms have these properties Fig 9 Mirror surfaces At mirror surfaces the laser beam is almost entirely deflected Fig 9 Instead of...

Страница 26: ...LMS11x LMS12x LMS13x LMS173 LMS182 and LMC12x LMC13 Scanning range as a function of the target remission Up to a distance of 10 m the LMS1xx can detect objects from 3 remission At a distance of 20 m...

Страница 27: ...reserved Subject to change without notice 27 Chapter 3 Fig 13 Scanning range of the LMS15x as a function of the target remission Important The diagrams in Fig 11 on page 26 Fig 12 on page 26 and Fig...

Страница 28: ...ncreases The distance between the measured points is also dependent on the angular resolution configured With a coarser resolution the distance is larger with a finer resolution the distance is smalle...

Страница 29: ...stance between the measured points of approx 40 mm Distance intersection point 10 m with the characteristic curve for the beam diameter gives a beam size of approx 170 mm Example for angular resolutio...

Страница 30: ...sured points of approx 350 mm Distance intersection point 40 m with the characteristic curve for beam diameter gives a beam size of approx 608 mm LMS15x Fig 18 LMS15x Beam diameter and distance betwee...

Страница 31: ...acing plus the beam diameter Fig 19 Minimum object size for detection In the example in Fig 19 the beam is fully incident on the object at least once during each scan It will therefore be reliably det...

Страница 32: ...REMENT Inactive No contamination measurement Highly available Contamination warning and contamination error are only output on even contamination of the optics cover Available Contamination warning an...

Страница 33: ...oneous detec tions of contour infringements may occur To ensure the reliable operation with deactivated contamination measurement it is recommended to evaluate an external reference contour additional...

Страница 34: ...values of a scan in real time using the Ethernet interface In case of an error the measured value output is stopped immediately and an error code output that can be evaluated by the application connec...

Страница 35: ...er If two pulses are reflected by two objects during a measurement drops of rain or edges etc the filter initially filters out the first reflected pulse echo see section 3 8 4 Measured value output fo...

Страница 36: ...sRN STlms telegram Then request measured data by using a telegram on the interface from which you want to receive measured data There are two possible ways of doing this Exactly one measured value te...

Страница 37: ...ot certain that the scan data can be processed at the speed at which they are output by the LMS1xx you should only request the scan data for a single scan The scan counter in the measured value output...

Страница 38: ...lse can be produced e g if the LMS1xx hits a rain drop first This will reflect part of the energy 1st reflected pulse The other part of the beam continues to propagate and is reflected by the actual o...

Страница 39: ...through a window various different light reflections may occur On the one hand due to direct incidence on the window e g due to contamination or scratches on the other hand due to reflections at the...

Страница 40: ...of inputs that activate the evaluation case are selected An operator is selected for each output this operator determines the result on the output if more than one evaluation case acts on the output...

Страница 41: ...CT TRee LMS PARAMETER EVALUATION CASES Inputs If the evaluation case is not to be permanently active then you can configure an input combination to activate the evaluation case Wichtig An input combin...

Страница 42: ...of the laser beam by a mirror can be detected Using blanking the lack of part of a contour can be blanked up to a certain size I O operator Using the I O operator evaluation strategy you can link the...

Страница 43: ...hape must match the evaluation strategy see section 3 9 2 Evaluation fields on page 44 If for instance you select the evaluation strategy CONTOUR AS REFERENCE then a contour field must be configured s...

Страница 44: ...f your application Evaluation fields can have the following shapes Polygon Rectangular Raching the LMS1xx At a distance from the LMS1xx LMS10x LMX11x LM15x only dynamic the length changes with speed m...

Страница 45: ...n cases see section 3 9 1 Evaluation cases on page 41 With the aid of the inputs the switching outputs on the LMS1xx can also be reset see section Resetting an output on page 45 3 10 2 Encoder inputs...

Страница 46: ...r see section 3 9 1 Evaluation cases on page 41 Fig 28 Logical operators for inputs and outputs In the example output 1 on the LMS1xx at the bottom is connected to input 1 on the LMS1xx at the top An...

Страница 47: ...red values The factory setting for the Ethernet interface is as follows IP address 192 168 0 1 subnet mask 255 255 255 0 TCP port 2111 and 2112 If necessary adjust the TCP IP configuration for the Eth...

Страница 48: ...he connection to the device will be lost You must then scan for the LMS1xx again in SOPAS ET see section 7 3 5 Performing scan on page 83 You will find a description of the electrical interface in sec...

Страница 49: ...er information on page 9 3 12 1 Frame and coding for the telegrams The data frame varies depending on the coding Telegrams with ASCII coding The frame for the serial host interface can be configured i...

Страница 50: ...t the highest permissible collective supply voltage for the device compared to the sensor Recommended fuse for sensor incl heating 4 A slow blow Data interface RS 232 and Ethernet see also section 6 3...

Страница 51: ...ength wise adjustment possible see Fig 68 on page 102 As an alternative you can use a strong stable mounting bracket that provides adjustable alignment of the LMS1xx in the X and Y axis The LMS1xx wei...

Страница 52: ...heating starts to heat at an internal temperature below 10 C It then operates for at least three seconds If the temperature is always around 10 C then the heating will often operate for a short time I...

Страница 53: ...d in transit In the case of transit damage that is visible externally proceed as follows Do not accept the delivery or only do so conditionally Note the scope of damage on the transport documents or o...

Страница 54: ...Transport and storage 54 SICK AG Germany All rights reserved Subject to change without notice 8012471 ZN27 2017 06 09 Operating Instructions LMS1xx Laser Measurement Sensors Chapter 4...

Страница 55: ...Mounting and adjusting the LMS1xx 5 2 Preparations for mounting 5 2 1 Components to be mounted An LMS1xx weight approx 1 1 kg 5 2 2 Material and accessories necessary Optional mounting kit or mounting...

Страница 56: ...vibration loading on the LMS1xx In applications with heavy vibration prevent the fixing screws from coming loose by using screw locking devices see section 10 1 Data sheet LMS1xx LMC1xx laser measurem...

Страница 57: ...S part no 8013749 issue in English Please see section 1 5 Further information on page 9 5 3 1 Direct mounting The LMS1xx has two M5 8 threaded holes on the rear Using them you can mount the LMS1xx dir...

Страница 58: ...ice for the optics cover and as mounting kit 1b with protection device for the optics cover Fig 31 Mounting with mounting kit 1a part no 2034324 Fig 32 Mounting with mounting kit 1b part no 2034325 1...

Страница 59: ...1 Mount mounting kit 1a or 1b to the LMS1xx 2 Mount the mounting kit 3 on the mounting surface 3 Fit the centring pin 4 mm in the central hole on mounting bracket 3 4 Fit mounting kit 2 to mounting ki...

Страница 60: ...hood 190 provides a field of view of 190 and practically flat mounting on the application The weather protection hood 270 provides a larger field of view of 270 but not flat mounting on the applicatio...

Страница 61: ...tection hood two holes with 90 countersink on the rear and one hole with 90 countersink on the right Mounting kits for the weather protection hood Using the mounting kits for the weather protection ho...

Страница 62: ...designed that mutual interference between several LMS1xx is unlikely To completely exclude erroneous switching we recommend mounting the laser measurement sensors as shown in the following examples Us...

Страница 63: ...ent of two LMS1xx upside down parallel offset Fig 43 Placement of two LMS1xx with parallel offset one of these upside down 5 4 Dismantling the LMS1xx 1 Switch off the supply voltage 2 Loosen and remov...

Страница 65: ...rarily the system connector on the bottom of the device for connecting cable leads to the terminal blocks Observe the current safety regulations when working on electrical systems Switch the entire ma...

Страница 66: ...tem connector with PG7 cable entry1 on the rear side 2 screw type terminal blocks 17 pole inside of the connector Additionally one multi pin M12 round plug in connection female connector 1 LMS11x LMS1...

Страница 67: ...act A 11 INC1 B Input encoder 1 contact B 12 GND INC1 Ground encoder 1 13 OUT1 A Switching output 1 contact A 14 OUT1 B Switching output 1 contact B 15 OUT1 R Switching output 1 resistor monitored 16...

Страница 68: ...h other Ethernet connection AUX connection Pin Signal Function 1 TX Transmitter 2 RX Receiver 3 TX Transmitter 4 RX Receiver Tab 20 LMS10x Pin assignment of the Ethernet connection 4 pin M12 female co...

Страница 69: ...LMS11x LMS15x Position of the electrical connections AUX connection behind cover System connector Ethernet connection Power connection I 0 connection 2 Data connection 1 Protection caps and plugs IP 6...

Страница 70: ...ector A coded 2 1 8 7 6 5 4 3 Pin Signal Function 1 INC1 A Input encoder 1 contact A 2 INC1 B Input encoder 1 contact B 3 GND INC1 Ground encoder 1 4 OUT1 A Switching output 1 contact A 5 OUT2 A Switc...

Страница 71: ...Section 10 1 Data sheet LMS1xx LMC1xx laser measurement sensor on page 91 Device Power supply voltage Power drain LMS10x LMS11x LMS15x DC 10 8 V 30 V LMS100 Typcial 10 W LMS111 Typcial 55 W with maxi...

Страница 72: ...st not use any ferrules 6 3 3 Boundary conditions for the data interfaces The table below shows the recommended maximum length of cable as a function of the data transmission rate selected Important U...

Страница 73: ...r current voltage measurement 6 4 2 Connecting the AUX or the Ethernet interface to the PC Pre assembled cables are available to configure the LMS1xx via the serial auxiliary interface or via the Ethe...

Страница 74: ...he auxiliary interface on the front is closed and must be flush mounted on the housing 1 Ensure the power supply to which the LMS1xx is connected is switched off 2 Remove system connector on the under...

Страница 75: ...and must be flush mounted on the housing The round cover is screwed tight Optional pre assembled cables are available as accessories for the connection to the round M12 round plug in connectors These...

Страница 76: ...high Green 4 CAN L CAN bus low Yellow 5 GND RS CAN Ground RS 232 CAN Gray 6 IN1 Switching input 1 Pink 7 IN2 Switching input 2 Blue 8 GND IN 1 IN2 Ground switching input 1 und 2 Red Tab 31 Pin assignm...

Страница 77: ...Fig 48 Connecting switching input e g IN1 referred to a potential Important The switching inputs require a switching voltage of at least DC 11 V For this reason the supply voltage must be at least DC...

Страница 78: ...ating active high Fig 52 Connection of the switching outputs e g OUT1 to a PLC non floating active low Connection of the switching outputs of the LMS10x LMS11x LMS15x to a PLC floating Fig 53 Connecti...

Страница 79: ...ller instructions VdS part no 8013749 issue in English Please see section 1 5 Further information on page 9 Wiring CAN interface To wire the CAN interface a screened twisted pair cable is required The...

Страница 80: ...ion software The interactive configuration is carried out using SOPAS ET Using this configuration software you can configure and test the measurement properties the analysis behaviour and the output p...

Страница 81: ...depending on the connected communication interface e g Ethernet select the LMS1xx Default Ethernet address IP address 192 168 0 1 Subnet mask 255 255 255 0 SOPAS ET establishes communication with the...

Страница 82: ...serial connection 1 In the SCAN ASSISTANT dialog box under SERIAL CONNECTION STANDARD PROTOCOL activate the ACTIVATE SERIAL COMMUNICATION checkbox 2 Click ADVANCED button 3 In COLA DIALECT choose the...

Страница 83: ...tems To make changes to the operating system in general you will need administrator rights on the PC Please document or save the original settings before you make changes to the system settings All li...

Страница 84: ...on data on the PC and archived Fig 59 Principle of data storage 7 4 1 Configuring the LMS1xx You can configure the LMS1xx in two ways Interactively using SOPAS ET This section describes the interactiv...

Страница 85: ...parameters already configured to be lost in the volatile memory of the device Do not switch off the voltage supply during configuration 1 From the OPTIONS menu select the LOGIN DEVICE command and log...

Страница 86: ...start the measurement click on PLAY 3 Compare the measurement line with the desired result Important The SCAN VIEW in the MONITOR is dependent on the available computing power of the PC and is not out...

Страница 87: ...ow to clean the optics cover 1 Use a clean and soft brush to remove dust from the optics cover 2 Wipe the view window of the optics cover with a clean and damp cloth 8 2 Exchanging an LMS1xx Incorrect...

Страница 88: ...n Adescription of the fault that occurred 8 3 Decommissioning 8 3 1 Disposal The design of the LMS1xx allows for its separation as recyclable secondary raw materials and hazardous waste electronic scr...

Страница 89: ...ine system if you cannot clearly identify or allocate the error and if you cannot safely rectify the malfunction 9 2 Error displays of the LEDs Important On the LMS12x the status indicators are switch...

Страница 90: ...esses PROJECT TREE LMS MONITOR FIELD EVALUATION LOGGING 9 5 SICK Support If an error cannot be eliminated it is possible that the LMS1xx is defective The LMS1xx cannot be repaired by the user meaning...

Страница 91: ...ure drift 0 mm C 0 32 mm C Statistical error 1 0 5 m 10 m 12 mm Statistical error 1 10 m 20 m 20 mm Statistical error 1 20 m 40 m 35 mm 50 mm Immunity to external light 40 klx Evenness of the scan fie...

Страница 92: ...C 45 C LMC12x VdS with mounting kit 2 30 C 50 C Storage ambient temperature range All variants except LMS14x Security 30 C 70 C max 24 h LMS14x Security 40 C 70 C max 24 h Humidity taking into account...

Страница 93: ...ical values Apply to DC 24 V supply voltage unless otherwise stated Power Supply Sensor SELV or PELV as per IEC 60364 4 41 2005 12 LMS10x LMS11x LMS15x LMS14x Security 10 8 V 6 24 V 30 V LMS12x LMS13x...

Страница 94: ...sor at DC 24 V With 1 mm wire cross section approx 18 AWG 220 m With 0 5 mm wire cross section approx 22 AWG 110 m With 0 25 mm wire cross section approx 24 AWG 50 m For power supply heating at DC 24...

Страница 95: ...evaluated Type Two channel rotary encoder with 90 phase offset Supply voltage VS 3 V VS Outputs required on the incremental encoders Push pull Pulse frequency 100 kHz Number of pulses per cm 50 Cable...

Страница 96: ...the first reflected pulse from which measurement can be performed with full accuracy is dependent on the target that reflected the first reflected pulse 3 The time after the first reflected pulse from...

Страница 97: ...n m ft 20 65 62 20 65 62 30 98 43 30 98 43 10 32 81 10 32 81 Scanning range in m ft 10 32 81 20 65 62 10 32 81 20 65 62 30 98 43 30 98 43 0 Scanning range max 20 m 65 62 ft Scanning range for objects...

Страница 98: ...Instructions LMS1xx Laser Measurement Sensors Chapter 10 Fig 62 Operating range LMS15x 0 270 Scanning range in m ft 40 131 23 40 131 23 60 196 85 60 196 85 20 65 62 20 65 62 Scanning range in m ft 20...

Страница 99: ...G Germany All rights reserved Subject to change without notice 99 Chapter 10 10 3 Dimensional drawings 10 3 1 Dimensional drawing LMS10x LMS12x LMS173 LMC12x Fig 63 Dimensional drawing LMS10x LMS12x L...

Страница 100: ...017 06 09 Operating Instructions LMS1xx Laser Measurement Sensors Chapter 10 10 3 2 Dimensional drawing LMS11x LMS13x LMS14x LMS15x LMS182 LMC13x Fig 64 Dimensional drawing LMS11x LMS13x LMS14x LMS15x...

Страница 101: ...change without notice 101 Chapter 10 10 3 3 Dimensional drawings mounting kits Fig 65 Dimensional drawing mounting kit 1a part no 2034324 Fig 66 Dimensional drawing mounting kit 1b part no 2034325 73...

Страница 102: ...017 06 09 Operating Instructions LMS1xx Laser Measurement Sensors Chapter 10 Fig 67 Dimensional drawing mounting kit 2 part no 2039302 Fig 68 Dimensional drawing mounting kit 3 part no 2039303 4 18 33...

Страница 103: ...to change without notice 103 Chapter 10 10 3 4 Dimensional drawings weather protection hoods Fig 69 Dimensional drawing weather protection hood 190 part no 2046459 Fig 70 Dimensional drawing weather p...

Страница 104: ...y the parameter that has just been edited menu COMMUNICATION DOWNLOAD MODIFIED PARAMETERS TO DEVICE With the menu LMS PARAMETER SAVE PERMANENT the parameter set is saved permanently in the EEPROM of t...

Страница 105: ...a Communication Language proprietary SOPAS ET communication language ASCII CoLa A or Binary CoLa B CS Checksum EEPROM Electrically erasable programmable read only memory HTML Hypertext markup language...

Страница 106: ...solutions 28 Fig 16 All LMS1xx variants Beam diameter and distance between measured points at 0 to 20 m 29 Fig 17 LMS14x Beam diameter and distance between measured points at 0 m to 40 m 30 Fig 18 LMS...

Страница 107: ...ing 77 Fig 50 Wiring encoder inputs 77 Fig 51 Connection of the switching outputs e g OUT1 to a PLC non floating active high 78 Fig 52 Connection of the switching outputs e g OUT1 to a PLC non floatin...

Страница 108: ...onnections of LMS1xx 66 Tab 19 LMS10x Terminal assignments 2 x terminal blocks 17 pole 67 Tab 20 LMS10x Pin assignment of the Ethernet connection 4 pin M12 female connector D coded 68 Tab 21 LMS10x Pi...

Страница 109: ...ed Subject to change without notice 109 Chapter 11 Tab 33 SOPAS ET default setting 81 Tab 34 Connect the data interfaces 82 Tab 35 Passwords for LMS10x 11x 15x LMS173 LMS182 85 Tab 36 Error displays o...

Страница 110: ...upport sick jp Malaysia Phone 6 03 8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mario garcia sick com Netherlands Phone 31 30 2044 000 E Mail info sick nl New Zealand Phone...

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