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Troubleshooting

LED indicator/fault pattern Cause

Measures

Bar graph and edge LED

(yellow) indicator flash.

- Short-circuit / Overcurrent
- Sensor is not connected prop‐

erly

- Disconnect sensor from the

power network
- Check pin assignment
- Reconnect sensor
- Check the current at the

switching output

Bar graph and edge LED

indicator (yellow) and

teach-in (yellow) flash

Programmed contrast or con‐

trast difference is not sufficient

for stable contrast detection.

- Clean sensor
- Readjust the sensor
- Check the application condi‐

tions
- Restart teach process
- Increase contrast difference

(sensitivity)

7.1

Possible errors during operation

Table 4: Troubleshooting during operation

Display, error situation

Cause

Measure

No switching event any more

•

Distance or angle to mater‐

ial not consistent

•

Sensor dirty

•

Clean sensor

•

Readjust sensor

•

Check parameter settings

•

Perform teach process

again

Position value does not corre‐

spond to the actual value

Sensing distance incorrect

Reading direction not correct

Realign sensor

An edge is detected even

though there is no object in

the field of view

Sensor dirty

Clean sensor

TROUBLESHOOTING

8022080.15LJ/2020-05-07 | SICK

O P E R A T I N G I N S T R U C T I O N S | AS30 Core

Subject to change without notice

Содержание 1095581

Страница 1: ...O P E R A T I N G I N S T R U C T I O N S AS30 Core Array Sensor ...

Страница 2: ...sible within the limits of the legal determination of Copyright Law Any modifica tion abridgment or translation of this document is prohibited without the express writ ten permission of SICK AG The trademarks stated in this document are the property of their respective owner SICK AG All rights reserved Original document This document is an original document of SICK AG 2006 42 EC NO SAFETY 2 O P E ...

Страница 3: ... 12 4 1 Scope of delivery 12 4 2 Installation requirements 12 4 3 Mounting the device 12 5 Electrical installation 14 5 1 Notes on electrical installation 14 5 2 Note on the swivel connector 15 5 3 Pin assignment of the connections 15 5 4 Connecting the supply voltage 15 5 5 Wiring the interfaces 16 6 Operation 18 6 1 Edge teach in and area teach in 18 6 2 Operating elements 20 6 3 AS30 Core menu ...

Страница 4: ... 1 General data 33 10 2 Dimensional drawing 34 11 Accessories 36 12 Annex 37 12 1 EU declaration of conformity 37 12 2 Certification according to UL60947 5 2 37 12 3 Licenses 37 CONTENTS 4 O P E R A T I N G I N S T R U C T I O N S AS30 Core 8022080 15LJ 2020 05 07 SICK Subject to change without notice ...

Страница 5: ...he device is integrated For information about this refer to the operating instruc tions of the specific machine 1 2 Scope These operating instructions serve to incorporate the device into a customer system Step by step instructions are given for all required actions These instructions apply to all listed device variants of the product Available device variants are listed on the online product page...

Страница 6: ...ical data and dimensional drawings EU declaration of conformity for the product family Dimensional drawings and 3D CAD dimension models in various electronic for mats These operating instructions available in English and German and in other lan guages if necessary Other publications related to the devices described here Publications dealing with accessories IO Link device description IODD driver f...

Страница 7: ... exhaustive As a safety device to protect persons their hands or other body parts Underwater In explosion hazardous areas Outdoors without additional protection NOTICE Danger due to improper use Any improper use can result in dangerous situations Therefore observe the following information b The device should be used only in line with intended use specifications b All information in these operatin...

Страница 8: ...ifications are required for various activities Activities Qualification Mounting maintenance Basic practical technical training Knowledge of the current safety regulations in the workplace Electrical installation device replacement Practical electrical training Knowledge of current electrical safety regulations Knowledge of the operation and control of the devices in their particular application C...

Страница 9: ...be repaired Interfer ence with or modifications to the device on the part of the customer will invalidate any warranty claims against SICK AG SAFETY INFORMATION 2 8022080 15LJ 2020 05 07 SICK O P E R A T I N G I N S T R U C T I O N S AS30 Core 9 Subject to change without notice ...

Страница 10: ...A 00 Position Meaning 1 Basic type AS array sensor 2 Type number 30 current generation 3 Application E edge W width P position C center 4 Switching output B push pull 5 Type of light M white 6 Field of view 3 30 mm 4 45 mm 5 50 mm 7 Distance 1 25 mm 3 100 mm 8 Connection 4 M12 5 pin Qa Q MF 9 Communication I IO Link 10 HMI 1 LED 3 buttons 2 TFT 3 buttons 3 PRODUCT DESCRIPTION 10 O P E R A T I N G ...

Страница 11: ...The AS30 Core array sensors can be used in any application that requires the detection of an edge based on a clear contrast difference Edges with a low contrast difference on transparent or reflective materials can be detected using a Prime device and the Reflector setting This variant of the AS30 Core provides 2 operating modes Edge Detection and positioning of an edge for example for edge guidin...

Страница 12: ...ct sunlight The device must only be mounted using the pairs of fixing holes provided for this purpose Shock and vibration free mounting 4 3 Mounting the device 1 Install the sensor via the fixing hole so that the light spot is positioned longitudi nally or transversely depending on the operating mode on the object to be detected Observe the sensing range variation and tolerances 2 In the case of h...

Страница 13: ...Sensing distance Reading field 25 mm 30 mm 100 mm 45 mm 1095583 1095584 MOUNTING 4 8022080 15LJ 2020 05 07 SICK O P E R A T I N G I N S T R U C T I O N S AS30 Core 13 Subject to change without notice ...

Страница 14: ...s with open ends ensure that bare wire ends do not come into contact with each other risk of short circuit when supply voltage is switched on Wires must be appropriately insulated from each other Wire cross sections in the supply cable from the user s power system must be selected in accordance with the applicable standards The sensor must be protected with a fuse suitable for the cross circuit of...

Страница 15: ...t input for changing the reading and searching direction NOTICE Crosstalk can occur on the analog output in IO Link operation Simultaneous operation is not recommended 5 4 Connecting the supply voltage NOTICE Risk of damage to the device The device can become damaged if it is connected to a voltage supply that is already switched on Only connect the device when the supply cable is de energized The...

Страница 16: ...ues High 12 V U UV Low 0 V U 9 V 5 5 2 Wiring the digital outputs In each case the digital outputs are short circuit protected and overcurrent protected Push pull switching behavior Electrical values The sum current 100 mA must be switched on for all digital outputs Push pull High VS 3 V Low 3 V In the case of a push pull sensor with PNP switching behavior the signal must be inverted in the contro...

Страница 17: ...PWR EDGE Position PWR EDGE PWR EDGE PWR EDGE Q Push pull 100 mA L Q M L Q M L Q M ELECTRICAL INSTALLATION 5 8022080 15LJ 2020 05 07 SICK O P E R A T I N G I N S T R U C T I O N S AS30 Core 17 Subject to change without notice ...

Страница 18: ...AS page 23 6 1 Edge teach in and area teach in By default the detection of edges also works without teach in The sensor detects the first edge in the reading field starting from the male connector side The sensor switches as soon as an edge is detected in the reading field and outputs this as a posi tion value If a teach in has been performed only the taught in edges are detected and their posi ti...

Страница 19: ...pen the operating menu press SET Select the Edge Teach menu item 3 Edge Teach selected To teach in the device the edge must be located in the read ing field If there are several edges in the reading field the first edge is selected 4 Edge has been taught in Q1 and Q2 light up depending on the Area Teach selected before if the teach in was successful OPERATION 6 8022080 15LJ 2020 05 07 SICK O P E R...

Страница 20: ...e taught in edge position to the end of the reading field Q2 switches from the beginning of the reading field up to 16 mm after the taught in edge 5 LEDs light up The entire reading field becomes a switching window NOTE The two teach in methods edge and area should if necessary be carried out indepen dently of one another 6 2 Operating elements 2 1 3 Figure 2 Operating elements Table 2 Operating e...

Страница 21: ... tree TEACH menu item for teach in see menu tree SEN menu item for setting the sensitivity see menu tree DIR menu item for changing the reading direction see menu tree EDGE an edge was detected in the field of view OPERATION 6 8022080 15LJ 2020 05 07 SICK O P E R A T I N G I N S T R U C T I O N S AS30 Core 21 Subject to change without notice ...

Страница 22: ...6 3 AS30 Core menu tree 6 OPERATION 22 O P E R A T I N G I N S T R U C T I O N S AS30 Core 8022080 15LJ 2020 05 07 SICK Subject to change without notice ...

Страница 23: ...hes from the beginning of the reading field up to 4 mm after the taught in edge 3 LEDs light up 8 mm switching window Q1 switches from 8 mm before the taught in edge position to the end of the reading field Q2 switches from the beginning of the reading field up to 8 mm after the taught in edge 4 LEDs light up 16 mm switching window Q1 switches from 16 mm before the taught in edge position to the e...

Страница 24: ...the Teach In Edges menu is positioned precisely The smooth ing function of the sensor is deactivated The Sensor Setup button is used to open a menu for selecting the operating mode The wizard also asks for the reading direction the background the sensitivity and the pin assignment configuration 6 4 2 Selecting the operating mode The AS30 Core offers 2 possible operating modes Edge and Position Fig...

Страница 25: ... directions for the sensor The edge position values are outputted in the configured direction The analog output on pin 2 switches accordingly The options are From the male connector to the head side default From the head side to the male connector Defined by input pin Select this option to configure the reading direction via the input on pin 5 Pin 2 configuration Pin 2 is the analog output of the ...

Страница 26: ...1 2 3 Figure 5 Enhanced Sensing 6 OPERATION 26 O P E R A T I N G I N S T R U C T I O N S AS30 Core 8022080 15LJ 2020 05 07 SICK Subject to change without notice ...

Страница 27: ...tly outputted edge This ignores other edges and achieves a higher process stability The advanced teach in also allows the edges to be taught in to be selected from all detected edges 3 Defining switching points or areas in the Configuration Qint area OPERATION 6 8022080 15LJ 2020 05 07 SICK O P E R A T I N G I N S T R U C T I O N S AS30 Core 27 Subject to change without notice ...

Страница 28: ...6 OPERATION 28 O P E R A T I N G I N S T R U C T I O N S AS30 Core 8022080 15LJ 2020 05 07 SICK Subject to change without notice ...

Страница 29: ...ions Restart teach process Increase contrast difference sensitivity 7 1 Possible errors during operation Table 4 Troubleshooting during operation Display error situation Cause Measure No switching event any more Distance or angle to mater ial not consistent Sensor dirty Clean sensor Readjust sensor Check parameter settings Perform teach process again Position value does not corre spond to the actu...

Страница 30: ...e Only use suitable cleaning agents Never use sharp objects for cleaning Cleaning the light emission window NOTICE Damage to the light emission window Reduced reading performance due to scratches or streaks on the light emission win dow b Clean the light emission window only when wet b Use a mild cleaning agent that does not contain powder additives Do not use aggressive cleaning agents such as ac...

Страница 31: ...at the heat produced by the internal power loss is adequately dissi pated the housing surface must be kept clean MAINTENANCE 8 8022080 15LJ 2020 05 07 SICK O P E R A T I N G I N S T R U C T I O N S AS30 Core 31 Subject to change without notice ...

Страница 32: ...atteries accumulators and electrical or electronic devices must not be disposed of in general waste The owner is obliged by law to return this devices at the end of their life to the respective public collection points This symbol on the product its package or in this document indicates that a product is subject to these regulations 9 2 Returning devices b Do not dispatch devices to the SICK Servi...

Страница 33: ...D white LED white LED white Wavelength 400 nm 700 nm 400 nm 700 nm 400 nm 700 nm 400 nm 700 nm Light spot size 39 mm x 12 2 mm 62 4 mm x 12 8 mm 39 mm x 12 2 mm 62 4 mm x 12 8 mm Linearity of position value 2 2 2 2 Repeatability 0 2 mm 0 2 mm 0 2 mm 0 2 mm Resolution of the display or output value 0 1 mm 0 1 mm 0 1 mm 0 1 mm Alignment aid IO Link IO Link IO Link IO Link Teach in function Edge Area...

Страница 34: ...Canada Communication interface IO Link V1 1 Communication interface detail COM3 Cycle time min 1 ms Process data length 8 bytes 1 Must not fall below or exceed UB tolerances 2 Without load 3 Sum current of all outputs 4 Male connector IN 2 A 10 2 Dimensional drawing AS30 Core Edge TW 25 31 1 22 12 9 0 51 1 30 1 18 25 0 98 16 3 0 64 2 3 4 1 Optical axis 2 Field of view 30 mm 3 Fixing hole 4 1 mm 4 ...

Страница 35: ... 35 62 2 44 32 1 26 53 6 2 11 4 2 0 17 16 3 0 64 3 4 2 1 Optical axis 2 Reading field 45 mm 3 Fixing hole 4 1 mm 4 M12 device connection can be rotated by 180 TECHNICAL DATA 10 8022080 15LJ 2020 05 07 SICK O P E R A T I N G I N S T R U C T I O N S AS30 Core 35 Subject to change without notice ...

Страница 36: ...es NOTE Accessories can be found on the online product page at b www sick com AS30 11 ACCESSORIES 36 O P E R A T I N G I N S T R U C T I O N S AS30 Core 8022080 15LJ 2020 05 07 SICK Subject to change without notice ...

Страница 37: ...nder a free license Among others the following license types are used GNU General Public License GPL version 2 GPL version 3 GNU Lesser General Public License LGPL MIT license zlib license and licenses derived from the BSD license This program is provided for general use without warranty of any kind This warranty dis claimer also extends to the implicit assurance of marketability or suitability of...

Страница 38: ...8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 40 356 17 11 20 E Mail office sick ro Russia Phone 7 495 283 09 90...

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