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-36-

Model W1873/W1874 (For Machines Mfd. Since 10/20)

M

A

INTE

N

A

N

CE

MAINTENANCE

Schedule

For optimum performance from your machine, 

follow this maintenance schedule and refer to 

any specific instructions given in this section.

Note:.

This maintenance schedule is based on 

average daily usage. Adjust the maintenance 

schedule to match your usage, to keep your 

planer running smoothly, and to protect your 

investment.

Ongoing

•  Clean machine and protect unpainted cast- 

iron surfaces.

•  Lubricate feed roller bushings (

Page.37

).

•  Tighten loose mounting bolts.

•  Check/sharpen/replace damaged or worn 

knives/inserts (

Pages.29.&.32

).

•  Check/repair/replace worn/damaged wires.

•  Resolve any other unsafe condition.

Every.40.Hours.of.Operation

•  Clean cutterhead and, for W1873, check 

knife height (

Page.29

).

•  Lubricate columns and leadscrews (

Page.

37

).

Every.160.Hours.of.Operation

•  Check/tension/replace V-belt (

Page.39

).

•  Clean/vacuum dust buildup from inside 

cabinet and off motor.

•  Lubricate headstock height chain and 

sprockets (

Page.37

).

•  Lubricate drive chain and sprockets 

(

Page.38

).

Yearly

•  Change gearbox oil (

Page.38

).

Cleaning.&.Protecting

Vacuum excess wood chips and sawdust, and 

wipe off the remaining dust with a dry cloth. 

If any resin has built up, use a resin-dissolving 

cleaner to remove it. 

Protect the unpainted cast-iron table by wiping 

it clean after every use—this ensures moisture 

from wood dust does not remain on bare metal 

surfaces. Keep your table rust-free with regular 

applications of quality lubricants.

Lubrication

This planer features bearings that are lubricated 

and sealed at the factory. These bearing do not 

require any further attention unless they need 

to be replaced. If a bearing fails, your planer 

will probably develop a noticeable rumble or 

vibration, which will increase when the machine 

is under a load. The bearings are standard 

sizes and can be replaced through Woodstock 

International.

Follow the maintenance schedule on this page 

and the procedures beginning on 

Page.37

 to 

properly lubricate the other planer components, 

which are essential for long life and trouble-free 

operation of your planer.

Failure. to. follow. reasonable. lubrication.

practices. as. instructed. in. this. manual. for.

your.machine.could.lead.to.premature.failure.

of.components.and.void.the.warranty.

MAKE.SURE.that.your.machine.

is.unplugged.during.all.main-

tenance. procedures!. If. this.

warning. is. ignored,. serious.

personal.injury.may.occur.

Содержание W1873

Страница 1: ...3482 Online Technical Support techsupport woodstockint com COPYRIGHT AUGUST 2019 BY WOODSTOCK INTERNATIONAL INC REVISED NOVEMBER 2020 MN WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHA...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...ed Adjustments 23 OPERATIONS 24 Operation Overview 24 Workpiece Inspection 25 Wood Types 25 Planing Tips 26 Cutting Problems 26 Depth of Cut 28 Setting Feed Rate 29 Adjusting Replacing Knives W1873 29...

Страница 4: ...questions arise about your machine please contact Woodstock International Technical Support at 360 734 3482 Ext 2 or send e mail to techsupport woodstockint com Our knowledgeable staff will help you...

Страница 5: ...x 24 x 49 in Must Ship Upright Yes Electrical Power Requirement 230V Single Phase 60 Hz Full Load Current Rating 12A Minimum Circuit Size 20A Connection Type Cord Plug Power Cord Included Yes Power Co...

Страница 6: ...tterhead Type Straight Knife Cutterhead Diameter 2 5 8 in Number of Knives 3 Knife Type HSS Single Sided Solid Knife Size Length 15 in Knife Size Width 1 in Knife Size Thickness 1 8 in Knife Adjustmen...

Страница 7: ...Height 30 x 24 x 49 in Must Ship Upright Yes Electrical Power Requirement 230V Single Phase 60 Hz Full Load Current Rating 12A Minimum Circuit Size 20A Connection Type Cord Plug Power Cord Included Y...

Страница 8: ...e Helical Cutterhead Diameter 2 5 8 in Number of Cutter Rows 4 Number of Indexable Cutters 48 Cutter Insert Type Indexable Carbide Cutter Insert Size Length 15mm Cutter Insert Size Width 15mm Cutter I...

Страница 9: ...ontrols and features shown below to better understand the instructions in this manual To reduce your risk of serious injury or damage to the machine read this entire manual BEFORE using machine Gearbo...

Страница 10: ...ock to accommodate different workpiece thicknesses One complete revolution moves the headstock approximately 5 32 4mm B Feed Rate Control Knob Selects 28 FPM feed rate when pushed in and 16 FPM feed r...

Страница 11: ...G E F Front Rear Figure 2 Workpiece path and major planing components side cutaway view A Anti Kickback Fingers Provide additional safety for the operator B Serrated Infeed Roller Pulls the workpiece...

Страница 12: ...rugs or alcohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce th...

Страница 13: ...educe accidental contact with moving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and be...

Страница 14: ...s free of nails staples loose knots or foreign material Workpieces with minor warping should be jointed first or planed with the cupped side facing the table BODY PLACEMENT Stand to one side of planer...

Страница 15: ...e full load current rating is the amperage a machine draws at 100 of the rated output power On machines with multiple motors this is the amperage drawn by the largest motor or sum of all motors and el...

Страница 16: ...must only be inserted into a matching receptacle see Figure that is properly installed and grounded in accordance with local codes and ordinances For 230V Connection The machine must be properly set...

Страница 17: ...aightedge 4 1 Dust Collection System 1 4 Dust Hose 1 4 Hose Clamp 1 Gearbox Oil Varies Wrench or Socket 12mm 17mm 1 Ea Wrenches or Sockets 13mm 2 Wrench or Socket 10mm 1 Hex Wrench 4mm 1 Items Needed...

Страница 18: ...ure 5 E Hex Bolts M8 1 25 x 25 Ext Tables 6 F Button Head Cap Screws M6 1 x 12 6 G Set Screws M8 1 25 x 20 Ext Tables 6 H Hex Wrench 4mm 1 I LOW HIGH Direction Label Handwheel 1 J Hex Nut M10 1 25 Han...

Страница 19: ...surfaces If your cleaner degreaser is effective the coating will wipe off easily Tip An easier way to clean off thick coats of rust preventative from flat surfaces is to use a PLASTIC paint scraper to...

Страница 20: ...t for safe operation and the longevity of its components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemicals airborne abrasives or extre...

Страница 21: ...ews into each extension table at locations shown in Figure 9 3 Using a straightedge as a guide rotate set screws until extension tables are in plane with main table then fully tighten hex bolts instal...

Страница 22: ...tor To determine the CFM at the dust port you must consider these variables 1 CFM rating of the dust collector 2 hose type and length between the dust collector and the machine 3 number of branches or...

Страница 23: ...of a clean 6mm hex wrench inside fill hole and then remove it If the end of the hex wrench is coated with oil then the gearbox oil level is okay Replace the fill plug and continue setup If the end of...

Страница 24: ...laced before further using the machine Call Tech Support for help Test Run Once assembly is complete test run the machine to ensure it is properly connected to power and safety components are function...

Страница 25: ...y step instructions for these adjustments can be found in the SERVICE section starting on Page 39 Factory adjustments that should be verified Tensioning replacing V belt Page 39 Calibrating headstock...

Страница 26: ...ed rollers control feed rate of workpiece as it passes through planer Operator should not push or pull on workpiece If cut is too deep and bogs down planer operator immediately reduces depth of cut Th...

Страница 27: ...chine Excess moisture can also hasten rust and corrosion of the machine and or individual components Excessive Warping Workpieces with excessive cupping bowing or twisting are dangerous to cut because...

Страница 28: ...aner Always flatten cupped or warped workpieces on a jointer before planing Below is a list of wood characteristics you may encounter when planing The following descriptions of defects will give you s...

Страница 29: ...tion Use a proper dust collection system adjust chip deflector in or out as necessary Workpiece must be completely dry preferably kiln dried KD Air dried AD lumber must be seasoned properly and have n...

Страница 30: ...Although the correct depth of cut varies according to wood hardness and workpiece width we recommend the maximum depth of cut per pass be no more than 1 16 A series of light cuts will give better end...

Страница 31: ...e cuts Setting the height of the knives correctly is crucial to the proper operation of your planer and is very important in keeping the knives sharp If one knife protrudes higher than the others it w...

Страница 32: ...expose cutterhead 3 Put on heavy leather gloves 4 Remove belt cover then rotate cutterhead pulley to provide access to one of the knives 5 Loosen cutterhead gib bolts until knife is completely loose...

Страница 33: ...y alternating left and right as illustrated in Figure 22 7 Insert hex wrench into access holes in cutterhead see Figure 20 and rotate jack screws to raise or lower knife until it barely touches center...

Страница 34: ...1 Torque Wrench 1 T 20 Torx Bit 1 Heavy Leather Gloves 1 Pair Light Machine Oil As Needed The carbide inserts are very sharp and can quickly cut your hands ALWAYS use caution and heavy leather gloves...

Страница 35: ...d replace insert with a new one Always position new insert reference dot in same position to aid in rotational sequencing 7 Lubricate Torx screw threads with a very small amount of light machine oil w...

Страница 36: ...ars chip breakers and bed rollers Also a great setup tool for other machines Accurate to 0 001 Indicator rotates 360 D4112 Fractional Digital Caliper 6 Large LCD readout converts to decimal inch fract...

Страница 37: ...piral cutterhead systems and made to last up to 10 times longer than a set of HSS steel inserts Made of solid carbide Size 15 x 15 x 2 5mm Figure 31 H9893 Indexable Carbide Inserts For W1873 D3635 15...

Страница 38: ...uum excess wood chips and sawdust and wipe off the remaining dust with a dry cloth If any resin has built up use a resin dissolving cleaner to remove it Protect the unpainted cast iron table by wiping...

Страница 39: ...in coat of ISO 68 machine oil to the outside surface of the columns and brush on a light application of multi purpose grease to the leadscrew threads Move the headstock up and down to distribute the l...

Страница 40: ...ase to the chain and sprockets Gearbox Oil Oil Type ISO 320 Oil Amount 20 Oz Frequency After First 20 Hours Then Yearly Note We recommend that you replace the gearbox oil after the first 20 hours of o...

Страница 41: ...damaged replace it Tensioning Replacing V Belt Items Needed Qty Hex Wrench 4mm 1 Hex Wrench 6mm 1 To tension replace V belt do these steps 1 DISCONNECT MACHINE FROM POWER 2 Remove side panel and belt...

Страница 42: ...Note V belt is correctly tensioned when there is approximately 1 2 deflection when moderate pressure is applied to them midway between pulleys as illustrated in Figure 41 3 If V belt needs to be repl...

Страница 43: ...d to achieve accurate results Note The chip breaker is spring mounted which allows it to adjust automatically to the workpiece No adjustment is necessary Distance Below Knife Insert at BDC Figure 42 A...

Страница 44: ...tor dial from Step 5 repeat Steps 7 10 for outfeed roller but adjust it until it is 0 020 below BDC of cutterhead knife 12 Re install belt cover top cover and gearbox cover Figure 44 Example of infeed...

Страница 45: ...ollers at same level as knife insert at BDC 9 Loosen jam nuts and set screws on each side of infeed roller see Figure 46 10 Using a feeler gauge adjust set screw so it is 0 040 from roller bushing blo...

Страница 46: ...ion keep the following in mind If you are planing milled lumber with a consistent surface use less spring tension to reduce the risk of marring the workpiece If you are planing rough lumber with incon...

Страница 47: ...gap to correct setting 5 Re tighten flange bolts then replace belt cover top cover and dust port Positioning Chip Deflector Items Needed Qty Wrench or Socket 10mm 1 Chip Deflector Gap Setting 1 16 1...

Страница 48: ...are an important safety feature of your planer The fingers hang from a rod suspended across the head casting and in front of the infeed roller as shown This design allows the workpiece to easily enter...

Страница 49: ...prockets It can be very difficult to return chain to its proper location on sprockets without changing table adjustments To adjust headstock height chain tension do these steps 1 DISCONNECT MACHINE FR...

Страница 50: ...y adjusting how the headstock is mounted on the columns for movements under 0 008 When making adjustments tighten fasteners after each step to ensure the accuracy of your tests When adjusting the chai...

Страница 51: ...e is adjusted equally 5 Mark location of one tooth of sprocket that you are adjusting 6 Carefully rotate sprocket clockwise to lower table counterclockwise to raise table just enough to position next...

Страница 52: ...push idler wheel against chain with moderate pressure to eliminate slack in chain While maintaining pressure on idler wheel tighten hex bolt see Figure 55 4 Clean and lubricate chain and sprockets ref...

Страница 53: ...points if available 12 Test repair replace Machine stalls or is underpowered 1 Machine undersized for task 2 Workpiece not suitable for machine 3 Motor overheated causing thermal overload to trip 4 Be...

Страница 54: ...utting depth when planing hard woods 3 Slow down feed rate 4 Replace affected knife Page 29 or have it sharp ened rotate replace insert Page 32 Chipping indentation in workpiece sur face inconsistent...

Страница 55: ...ng but it may not match your machine Always use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minute...

Страница 56: ...54 Model W1873 W1874 For Machines Mfd Since 10 20 SERVICE Electrical Components Figure 57 W1873 W1874 motor junction box Figure 56 W1873 W1874 magnetic switch with cover removed...

Страница 57: ...15 NC21 SDE NC22 Ground RESET MAGNETIC SWITCH ASSEMBLY SDE MP 18 SDE MA 18 240V RA 20 B GND Start Capacitor 400MFD 125VAC 70uF 250VAC Run Capacitor MOTOR 230V Hot Hot Ground 6 20 Plug 230 VAC G motor...

Страница 58: ...17 16 F 12 23 23 8 9 10 41 7 42 43 44 33 6 42 43 44 33 41 7 11 9 10 41 7 42 43 44 8 91 42 43 44 7 41 33 58 59 32 9 69 74 73 75 69 72 84 69 70 71 69 58 81 76 80 79 77 69 88 82 87 147 193 67 86 65 86 8...

Страница 59: ...X1873073 SHAFT 27 X1873027 FLAT WASHER 6MM 74 X1873074 GEAR 27V2 X1873027V2 BUSHING V2 10 20 75 X1873075 KEY 5 X 5 X 10 28 X1873028 SET SCREW M6 1 X 30 76 X1873076 SHAFT 29 X1873029 HEX NUT M6 1 NYLO...

Страница 60: ...195 144 154 156 153 A D 155 162 122 120 122 132 156 153 123 135 143 132 154 139 114 125 160 146 127 126 136 121 121 196 139 155 143 196 155 153 115 131 155 154 107 133 108 109 110 111 106 148 157 158...

Страница 61: ...8 HEX WRENCH 4MM 122 X1873122 FLAT WASHER 10MM PLASTIC 149 X1873149 BELT COVER 123 X1873123 GAS STRUT 150 X1873150 MOTOR PLATE 124 X1873124 STAND 151 X1873151 BUTTON HD CAP SCR M6 1 X 20 125 X1873125...

Страница 62: ...26 227 D 208 221 294 221 294 216 219 221 294 293 296 297 200 298 299 201 202 203 210 298 299 201 202 203 209 246 211 246 205 204 295 E E 208 207 245 214 215 216 217 218 221 222 212 223 224 225 206 210...

Страница 63: ...E 3 216D X 10B K X M10 1 5 226 X1873226 HEX BOLT M8 1 25 X 25 207 X1873207 KEY 4 X 4 X 20 227 X1873227 SET SCREW M8 1 25 X 20 208 X1873208 SET SCREW M10 1 5 X 12 245 X1873245 REVOLVING HANDLE 24 X 92...

Страница 64: ...tockint com to order new labels 301 302 303 304 305 306 307 308 309 310 311 312 REF PART DESCRIPTION REF PART DESCRIPTION 301 X1873301 READ MANUAL LABEL 307 X1873307 INJURY HAZARD LABEL 302 X1873302 M...

Страница 65: ......

Страница 66: ......

Страница 67: ...e product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are here...

Страница 68: ......

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