Shop fox SHOP FOX M1001 Скачать руководство пользователя страница 39

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M1001 6" x 26" Vertical Mill

PA

RT

S

REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

1

XM1001001

VERTICAL MILLING HEAD

50

XM1001050

COIL SPRING

2

XM1001002

BELT HOUSING COVER 

51

XM1001051

COIL SPRING

3

XM1001003

QUILL

52

XM1001052

INT RETAINING RING 19MM

4

XPR67M

INT RETAINING RING 75MM

53

XPSB28M

CAP SCREW M6-1 x 15

5

XPLW15M

LOCK WASHER 30MM

54

XM1001054

SWIVEL ARM

6

XM1001006

VERTICAL SPINDLE

55

XM1001055

SWIVEL STUD

7

XM1001007

COVER

56

XM1001056

INT RETAINTING RING 35MM

8

XM1001008

BEARING ADJUSTING NUT

57

XM1001057

PULLEY PIVOT STUD

9

XM1001009

SPINDLE SLEEVE

58

XM1001058

V-BELT PULLEY

10

XM1001010

PULLEY LOCKING NUT

59

XM1001059

V-BELT PULLEY

11

XM1001011

SPINDLE PULLEY

60

XM1001060

MOTOR MOUNT

12

XM1001012

QUILL PINION SHAFT

61

XM1001061

MOTOR SUSPENDING PIVOT

13

XPS09M

PHP HD SCREW M5-.8 X 10

62

XM1001062

MOTOR MOUNT

14

XM1001014

CLUTCH WORM GEAR

63

XM1001063

BELT TENSIONING LOCK SCREW

15

XM1001015

CLUTCH  

65

XM1001064

BELT TENSIONING SPRING

16

XM1001016

CLUTCH ADJUSTING NUT

66

XM1001066

VERTICAL HEAD ADAPTER

17

XM1001017

CLUTCH COVER

67

XM1001067

STUD M12-1.75 X 35

18

XM1001018

PINION SHAFT SEAT

68

XM1001068

FLAT WASHER 10MM

19

XM1001019

HANDLE

69

XPVA35

V-BELT A-35 4L350

20

XM1001020

SHAFT COLLAR

70

XPN26M

HEX NUT ACORN M12-1.75

21

XM1001021

HAND LEVER

71

XP6003

BALL BEARING 6003Z

22

XM1001022

WORM SHAFT

72

XPVA31

V-BELT A-31 4L310

23

XM1001023

WORM SHAFT SLEEVE

73

XM1001073

MOTOR 1.5 HP 4 POLE-1725

24

XM1001024

BEARING LOCKNUT M14 x 1.5

73-1

XM1001073-1 MOTOR COVER

25

XM1001025

DIAL 

73-2

XM1001073-2 MOTOR FAN

26

XM1001026

DIAL POSITIONING SCREW

73-3

XPC20A

CAPACITOR 20MFD 400V 

27

XM1001027

HANDWHEEL

73-4

XPC150A

CAPACITOR 150MFD 250VAC

28

XM1001028

HANDLE  

73-5

XM1001073-5 JNCTN BOX & CPCTR COVER

29

XM1001029

QUILL LOCKING BLOCK

74

XM1001074

COLUMN

30

XM1001030

QUILL LOCKING BOLT

75

XM1001075

TABLE

31

XM1001031

QUILL STOP MICRO SCREW

76

XM1001076

TABLE GIB

32

XM1001032

MICROMETER NUT

77

XM1001077

GIB ADJUSTING SCREW

33

XM1001033

QUILL MICRO STOP NUT

78

XM1001078

LONGITDNL BEARING BRACKET

34

XM1001034

QUILL STOPPER 

79

XM1001079

LONGITUDINAL LEAD SCREW

35

XPB09M

HEX HEAD BOLT M8-1.25 x 20

80

XM1001080

BEARING NUT M20 x 15

36

XPW01M

FLAT WASHER 8MM

81

XM1001081

LONGITUDINAL FEED NUT

37

XM1001037

DRAW BAR

82

XPSB38M

CAP SCREW M5-.8 x 25

38

XM1001038

C5 x 15 RIVET

83

XM1001083

DIAL 

39

XPS09M

PHL HD SCREW M5-.8 x 10

84

XM1001084

DIAL POSITIONING SCREW

40

XM1001040

COVER SUPPORTING ARM

85

XM1001085

HANDWHEEL

41

XPN06M

HEX NUT M5-.8

86

XM1001086

HANDWHEEL HANDLE

42

XM1001042

FLAT WASHER 72MM

87

XM1001087

LONGITDNL ADJUSTING SCREW

43

XP7207

BEARING 7207

88

XM1001088

ADJUSTING SCREW SLEEVE

44

XP6007ZZ

BALL BEARING 6007ZZ

89

XM1001089

TABLE STOPPER

45

XP6206

BALL BEARING 6206ZZ

90

XM1001090

TABLE LOCKING SCREW

46

XM1001046

BEARING COVER

91

XM1001091

HANDLE BAR

47

XPR67M

INT RETAINING RING 75MM

92

XM1001092

SADDLE

48

XP6009

BALL BEARING 6009Z

93

XM1001093

SADDLE GIB

49

XM1001049

THRUST BEARING 1052

94

XM1001094

WAY COVER

Machine Parts Lists

Содержание SHOP FOX M1001

Страница 1: ...e Technical Support tech support shopfox biz COPYRIGHT JANUARY 2005 BY WOODSTOCK INTERNATIONAL INC REVISED MARCH 2011 TS WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOU...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...on 16 Drawbar 16 Single Shot Lubrication 16 Spindle Controls 17 Test Run 17 OPERATIONS 18 General 18 Positioning Spindle Head 18 Table Travel 19 Graduated Dials 20 Power Feed Controls 20 Quill Travel...

Страница 4: ...till have questions after reading the latest manual or if you have comments please contact us at Woodstock International Inc Attn Technical Support Department P O Box 2309 Bellingham WA 98227 Your new...

Страница 5: ...avel 3 in Swing 11 in Longitudinal Table Travel 14 1 4 in Cross Table Travel 6 in Vertical Table Travel 14 in Knee Travel 11 3 4 in Ram Travel 12 in Head Travel 2 1 2 in Head Swivel Left to Right 90 d...

Страница 6: ...awbar Length 12 1 4 in Spindle Bearings Tapered Roller Lead Screw Info Leadscrew Diameter 15 16 in Leadscrew TPI 8 Leadscrew Length 31 in Construction Spindle Housing Quill Cast Iron Table Surface Gro...

Страница 7: ...110V Cord Length 6 ft Cord Gauge 14 Gauge Plug Included Yes Included Plug Type NEMA 5 15 Other Country Of Origin China Warranty 2 Years Assembly Time 1 Hour Features Milling Head Micro Feed Built In W...

Страница 8: ...hell Mill D Quill Micro Feed Handwheel E Quill Down Feed Lever F Quill Lock G Power Feed Stops H Longitudinal Power Feed I ON OFF Buttons J Cross Feed Handwheel K Storage Compartment L Coolant Catch B...

Страница 9: ...non slip footwear to avoid accidental slips which could cause a loss of workpiece control HEARING PROTECTION Always wear hearing protection when operating or observing loud machinery Extended exposure...

Страница 10: ...us injury or accidental contact with cutting tool may occur if machine is tipped Machine may be damaged STABLE MACHINE Unexpected movement during operations greatly increases the risk of injury and lo...

Страница 11: ...ff and cause serious personal injury CUTTING TOOL INSPECTION Inspect drills and end mills for sharpness chips or cracks before each use Replace dull chipped or cracked cutting tools immediately Handle...

Страница 12: ...perate at one time during normal operations Full Load Current Rating at 110V 16 Amps Full Load Current Rating at 220V 8 Amps The full load current is not the maximum amount of amps that the machine wi...

Страница 13: ...y handle the full load current drawn from the machine for an extended period of time If this machine is connected to a circuit protected by fuses use a time delay fuse marked D Circuit Requirements fo...

Страница 14: ...n result in a risk of electric shock The wire with green insulation with or without yellow stripes is the equipment grounding wire If repair or replacement of the power cord or plug is necessary do no...

Страница 15: ...4 Qty A Milling Machine 1 B Toolbox 1 Toolbox Contents Figure 4 Qty C 3 Shell Mill with Arbor 1 D Handwheels 2 E Handwheel Handles 4 F Drawbar with Locking Nut 1 G Spare V Belts 2 H 220V ON OFF Switc...

Страница 16: ...eaning Machine The table and other unpainted parts of your Vertical Mill are coated with a waxy grease that protects them from corrosion during shipment Clean this grease off with a solvent cleaner or...

Страница 17: ...s for anchoring an object to a concrete floor We suggest you research the many options and methods for mounting your mill and choose the best that fits your specific application Using Machine Mounts U...

Страница 18: ...ley see Figure 12 Assembly The Model M1001 comes fully assembled from the factory with the exception of one of the longitudinal handwheels and the cross handwheel The head has been rotated to reduce t...

Страница 19: ...bbing noises If you hear squealing or grinding noises turn the machine OFF immediately Wait for the mill to stop moving unplug the machine and correct any problems before further operation If the sour...

Страница 20: ...operator before per forming any unfamiliar operations Above all your safety should come first Always wear safety glasses when oper ating the mill Failure to comply may result in serious personal injur...

Страница 21: ...detail later Each handle or handwheel has a graduated dial to accurately position the workpiece in relation to the cutting tool Each axis has the ability to be locked in position Locking the axis in p...

Страница 22: ...power feed on the longitudinal travel The power feed has the following controls see Figure 18 for items A D and see Figure 19 for items E F For additional information please refer to the power feed ma...

Страница 23: ...it to the upmost position and lock in place This will help maintain mill rigidity and accuracy 3 Adjust the position of the handle by loosening the pinch bolt on the quill shaft and then tightening wh...

Страница 24: ...r of cutting tool 2400 RPM Result The best speed for this workpiece is 2400 RPM Example 2 You have a piece of stainless steel and you are using a 1 diameter carbide cutting tool Step 1 60 SFM from cha...

Страница 25: ...inations as shown on the spindle speed chart below 6 Tension the V belts by pulling the motor back and locking the motor release lever see Figure 25 7 Close the pulley cover and plug in the mill Setti...

Страница 26: ...d your warranty To break in the spindle do these steps 1 Make sure the mill has been properly lubricated 2 Make sure there are no obstructions around or underneath the spindle 3 Set the spindle speed...

Страница 27: ...PLUG THE MILL 2 Make sure the spindle is turned OFF and the quill is at the upmost position 3 Use a brush to remove any debris or chips from the tool and the tool holder arbor 4 Use a wrench to loosen...

Страница 28: ...machine durability and efficiency by removing chips and grime that can gum up moving parts A regular application of a protective spray coating will keep the table and other bare metal parts from rusti...

Страница 29: ...ht machine oil Knee Elevating Screw Apply liberal amounts of lithium or graphite based grease using a brush or shop rag to the entire length of the knee elevating screw Drawbar Splines Place five drop...

Страница 30: ...ean spindle openings before inserting tools Check for any unsafe conditions Weekly Place five drops of oil on the drawbar splines Thoroughly clean the machine ways to remove chips and debris Clean and...

Страница 31: ...machine use if ever If the movement seems too tight make sure that the locks are fully released ways are free of chips and debris and are thoroughly lubricated with oil When adjusting the gibs the goa...

Страница 32: ...he two cap screws on the longitudinal nut see Figure 32 DO NOT overtighten 2 Rotate the handwheel in both directions to see if backlash has been reduced or eliminated There should only be a slight dra...

Страница 33: ...al injury fire or machine damage If you notice that any wires or components are damaged while performing a wiring task replace those wires or components before completing the task 5 MOTOR WIRING The m...

Страница 34: ...ill SERVICE Figure 34 M1001 Electrical panel Terminal Bar DZ47 Contactor DZ47LE C32 Contactor Transformer Wiring Box Electrical Parts Identification Move wire to posi tion A for 220V operation A STOP...

Страница 35: ...35 Motor wiring box currently wired for 110V 265 VAC 150 F Capacitor 400 VAC 20 5 F Capacitor Wiring Diagram Black Black Black Black Red Red Red Red Jumpers Jumpers Figure 36 Motor wiring for 110V or...

Страница 36: ...ol shank diameter and match with appropriate diameter collet 3 Remove all oil and debris from collet and spindle taper 4 Lessen depth of cut and allow chips to clear Breaking tools or cutters 1 RPM an...

Страница 37: ...1 39 38 152 151 153 151 152 40 39 137 10 169 69 37 66 14 121 12 51 70 68 70 60 61 67 72 59 35 36 73 73 2 73 1 73 5 73 3 73 4 63 65 62 19 21 172 20 171 136 113 52 53 18 45 3 8 5 44 43 6 30 29 33 32 34...

Страница 38: ...44 127 99 87 88 133 133 88 87 100 139 141 118 67 74 117 135 134 140 142 139 159160 161 162 69 72 155 167 156 154 175 173 174 166 165 163 158 164 157 114 146 150 148 149 147 123 112 138 111 120 120 110...

Страница 39: ...XM1001073 MOTOR 1 5 HP 4 POLE 1725 24 XM1001024 BEARING LOCKNUT M14 x 1 5 73 1 XM1001073 1 MOTOR COVER 25 XM1001025 DIAL 73 2 XM1001073 2 MOTOR FAN 26 XM1001026 DIAL POSITIONING SCREW 73 3 XPC20A CAP...

Страница 40: ...ARD 155 XM1001155 T BOLTS M12 1 75 X 40 114 XM1001114 BASE 156 XM1001156 SHELL MILL 3 115 XM1001115 SWITCH 157 XM1001157 POWER FEED UNIT 117 XM1001117 LIGHT 158 XM1001158 SINGLE SHOT OILER 118 XM10011...

Страница 41: ...ACE that label before allowing the machine to enter service again Contact Woodstock International Inc at 360 734 3482 or www shopfoxtools com to order new labels REF PART DESCRIPTION 201 XLABEL 09 ENT...

Страница 42: ...odstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warrant...

Страница 43: ...5 Would you recommend Shop Fox products to a friend ______ Yes _____ No 6 What is your age group ______ 20 29 _ _____ 30 39 _ ____ 40 49 ______ 50 59 _ _____ 60 69 _ ____ 70 7 What is your annual hou...

Страница 44: ...tape along edges please do not staple FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Woodstock international inc p o box 2309 bellingham wa 98227 2309 Place Stamp Here...

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