background image

Figure 17. Bearing impact distribution.

3

2

1

4

Figure 16. Guiding cutterhead into carriage.

Figure 14. Hex bolt in helical gear threads.

Hex Bolt

Inner Race

Outer Race

Rubber

Seal

Figure 15. Bearing outer race.

-5-

D4934 13" Helical Cutterhead Instructions

33. Install 

5

16

"-18 x 2" hex bolt into helical 

pinion gear threads (see 

Figure 14).

34. Remove wood board and gently tap hex 

bolt dead center with hammer until 

cutterhead is unseated from carriage.

35. Pull cutterhead through right bearing bore.

36. Use a 31mm deep well socket or wood 

block to remove left bearing from bore.

 

Note: Focus impact to bearing on outer 

race (see 

Figure 15

).

1.  Remove helical cutterhead from packaging.

2.  Lightly oil left and right bearing bore 

surfaces and remove any dust or dirt.

3.  Lower cutterhead into carriage while 

guiding threaded end through right bearing 

bore (see 

Figure 16).

4.  Install 

5

16

"-18 x 2" hex bolt into helical 

pinion gear threads.

5.  Seat 6202-2NSE ball bearing into left bearing 

bore using hex bolt as an alignment guide.

6.  Use 31mm deep well socket or wood 

block to gently tap bearing into bore until 

retaining ring groove is visible and bearing 

is flush with internal carriage wall.

 

Note: If using wood block to install 

bearings, ensure that impact is evenly 

distributed around outer race to prevent 

bearing tilt (see 

Figure 17

).

7.  Re-install retaining ring into bearing bore 

groove.

Installing Helical Cutterhead

We strongly recommend using the new 

replacement bearings included with the Model 

D4934, even if the existing bearings appear to 

be in good condition.

Tip: Wrap the new bearings and place them in 

a freezer overnight. This will cause the bearing 

metal to contract, making them easier to install.

Содержание D4934

Страница 1: ...ours Read these instructions thoroughly before beginning These instructions make reference to many procedures detailed in your planer manual Always consult your manual for these procedures We strongly recommend using the new replacement bearings included with the D4934 even if the existing bearings appear to be in good condition Call Technical Support at 360 734 3482 if you need help Recommended T...

Страница 2: ...utterhead 1 DISCONNECT MACHINE FROM POWER 2 Use T 30 Torx driver included with DW735 X to remove screws holding top cover see Figure 2 3 Remove red wing nuts holding dust shroud and set aside see Figure 3 4 Rotate dust shroud away from cutterhead so alignment arrow on fan housing aligns with OPEN line on dust shroud as shown in Figure 4 5 Pull dust shroud away from fan housing and remove CAUTION C...

Страница 3: ...wly rotating cutterhead pulley counterclockwise and pulling belt off Use rear roller to secure belt after removal 17 Cover table under cutterhead carriage with scrap cardboard to protect surface from dropped parts tools 18 Press cutterhead lock lever and rotate cutterhead until T 30 Torx screws are visible on knife clamp see Figure 8 19 Remove screws securing knife clamp Note T 30 Torx driver incl...

Страница 4: ... speed selector switch to speed 2 26 Pull gearbox out and rest it on planer mount Note Gearbox speed selection rod and positioning pin will prevent gearbox from being completely removed from planer Secure gearbox to planer with tape or rope to prevent it from shifting during disassembly 27 Insert a wood board at least 12 in length between cutterhead and cutterhead carriage see Figure 11 Verify cut...

Страница 5: ...r dirt 3 Lower cutterhead into carriage while guiding threaded end through right bearing bore see Figure 16 4 Install 5 16 18 x 2 hex bolt into helical pinion gear threads 5 Seat 6202 2NSE ball bearing into left bearing bore using hex bolt as an alignment guide 6 Use 31mm deep well socket or wood block to gently tap bearing into bore until retaining ring groove is visible and bearing is flush with...

Страница 6: ...e install 24mm hex nut onto cutterhead pulley 14 Remove hex bolt and install helical pinion gear 15 Remove wood board 16 Remove drive belt cover located on right side see Figure 19 and verify that drive belt is centered on drive wheel 17 Gently stretch drive belt over cutterhead pulley while slowly rotating pulley clockwise until belt is centered Note Drive belt and pulley wheels have grooves alon...

Страница 7: ...l sprockets and chain on front and rear rollers see Figure 22 27 Re attach spring to chain tensioner Verify tensioner is engaged with chain as shown in Figure 22 28 Re install retaining rings on front and rear rollers see Figure 22 29 Re install gearbox cover 30 Re install sprockets and chain on front and rear rollers in pulley area see Figure 23 31 Re install chain tensioner and re attach spring ...

Страница 8: ...d cutterhead will slightly raise the insert making noticeable marks on your workpieces the next time you plane 6 Lubricate Torx screw threads with a light machine oil wipe excess oil off threads and torque screw to 48 50 inch pounds 7 Return planer to its original configuration by performing Steps 33 38 of Installing Helical Cutterhead instructions Accessories D4297 Indexable Carbide Inserts 10 pa...

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