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Model D4902 (For Machines Mfd. Since 11/18)

INTRODUCTION

Woodstock.Technical.Support

This machine has been specially designed to provide many years of trouble-free service. Close attention

to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.

Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to

include the basic information for safety, setup, operation, maintenance, and service of this product.

We stand behind our machines! In the event that questions arise about your machine, please contact

Woodstock International Technical Support at (360) 734-3482 Ext. 2 or send e-mail to:

techsupport@

woodstockint.com

. Our knowledgeable staff will help you troubleshoot problems and process warranty

claims.

If you need the latest edition of this manual, you can download it from

http://www.woodstockint.com/

manuals

If you have comments about this manual, please contact us at:

Woodstock.International,.Inc.

Attn:.Technical.Documentation.Manager

P.O..Box.2309

Bellingham,.WA.98227

Email:[email protected]

The tenoning jig is designed to work with your table saw

to make a tenon, such as shown at right, which will be

part of a mortise and tenon joint.

With the tenoning jig mounted in the miter slot of the

table saw, the workpiece is clamped upright to the jig in

various configurations so that the tenon cheek cuts can be

made. Then the jig is removed and the workpiece is laid

flat on the table saw to make the shoulder cuts.

Functional.Overview

Example of a completed basic tenon.

Содержание D4902

Страница 1: ...e 360 734 3482 Online Technical Support techsupport woodstockint com COPYRIGHT MARCH 2019 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOU...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...tions 4 Additional Safety for Tenoning Jigs 6 SETUP 7 Unpacking 7 Inventory 7 Needed for Setup 7 Cleaning Machine 8 Preparing Table Saw 9 Preparing Tenoning Jig 9 Assembly 10 Re Mounting Guide Bar 11...

Страница 4: ...chsupport woodstockint com Our knowledgeable staff will help you troubleshoot problems and process warranty claims If you need the latest edition of this manual you can download it from http www woods...

Страница 5: ...equirements Identification Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual To reduce your risk of serious inj...

Страница 6: ...or alcohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce this r...

Страница 7: ...ce accidental contact with moving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and bette...

Страница 8: ...MANUALS Read and understand this manual and the manual for your table saw before using tenoning jig HAND BODY POSITIONING Keep hands away from saw blade and out of blade path during operation so they...

Страница 9: ...r 8mm 1 Cap Screw M8 1 25 x 50 1 Cap Screw M10 1 5 x 25 1 Cap Screw M10 1 5 x 20 1 Hex Wrenches 2 5 3 4 6 8mm 1 Each Inventory The following is a list of items shipped with your machine Before beginni...

Страница 10: ...aces If your cleaner degreaser is effective the coating will wipe off easily Tip An easier way to clean off thick coats of rust preventative from flat surfaces is to use a PLASTIC paint scraper to scr...

Страница 11: ...g the accuracy of the cuts depend upon the accuracy of the saw blade Make sure that your saw blade is perpendicular to the table and parallel with the miter slots Miter Slot and Table Make sure the mi...

Страница 12: ...ure 2 Clamp brace installed Side Support 25mm Cap Screw 20mm Cap Screw Clamp Brace Figure 3 Handles installed Handles Figure 4 Clamp bracket and handwheel installed Clamp Brace Rod Handwheel Clamp Bra...

Страница 13: ...port must stay at least 1 2 away from the blade at all times during operation If the side support should make contact with the blade during operation serious personal injury could result At best the b...

Страница 14: ...crew M8 1 25 x 55 Set Screw Slide Plate Pointer 8 Slide micro adjust collar onto rod align micro adjust leadscrew with threaded guide bushing of slide plate then rotate knob clockwise until collar is...

Страница 15: ...re on Page 14 If side to side play or tilt exists continue with Step 3 3 Remove tenoning jig from table saw and turn it upside down as shown in Figure 11 4 Evenly adjust set screws shown in Figure 11...

Страница 16: ...w far enough into side support see Figure 12 so that it will not interfere with the next step 6 Position machinist s square flat on table and up against tenoning jig side support as shown in Figure 12...

Страница 17: ...ut on positive stop set screw then back off set screw to allow adjustment of back support see Figure 13 5 Position machinist s square flat on table and up against back support as shown in Figure 13 6...

Страница 18: ...e set screw out so that it will not interfere with adjustments see Figure 14 5 Fully raise saw blade You must ensure side support safety stop is adjusted so that support cannot contact blade when jig...

Страница 19: ...uite reach the blade use a precise ruler to compare the distance between the side support and the front and back of the blade 8 Use micro adjust knob to align slide plate guide bar access hole see Fig...

Страница 20: ...f operations that are beyond the scope of this manual Many of these operations can be dangerous or deadly if performed incorrectly The instructions in this section are written with the understanding t...

Страница 21: ...age When the thickness of the mortise and tenon stock are the same make the tenon the same thickness as the mortise walls When jointing stock where the mortise piece is thicker than the tenon piece m...

Страница 22: ...dditional Wood Base Piece 4 Cut a backing board approximately 2 wide by 9 tall out of a piece of 3 4 plywood then mount it to back support using either wood screws through back of support or recessed...

Страница 23: ...side support backing board Backing Board Mounting Holes Figure 23 Backing board mounted to side support Side Support Backing Board 6 Place workpiece firmly against back and side support backing board...

Страница 24: ...y from blade then connect table saw to power and turn it ON 8 Firmly grasp both handles of jig then slowly slide jig and workpiece through blade to make first structural cheek cut see Figure 26 Note D...

Страница 25: ...de alignment for second structural cheek cut then repeat Steps 5 8 to complete cut see Figure 27 Figure 27 Making the second structural cheek cut 12 Position workpiece for third and fourth cosmetic ch...

Страница 26: ...piece will not contact stop block during cut Failure to do so may result in kickback which can cause severe personal injury Figure 30 Making a tenon shoulder cut Fence Stop Block Workpiece Not Contact...

Страница 27: ...need to modify chisels and bits and the extra height capacity allows the use of stock up to 73 8 thick The Shop Fox D4061 5 Pc Safety Kit has four essential jigs for safe table saw operation Includes...

Страница 28: ...nsion Chisels have 3 4 outer diameter The Steelex D2022 8 Pc Deluxe Plug Cutting Set features the most popular sizes of plug cutters in both straight and tapered styles These high quality carbon steel...

Страница 29: ...red maintenance specific to your machine Ongoing To maintain a low risk of injury and proper machine operation if you ever observe any of the items below shut down the machine immediately and fix the...

Страница 30: ...s Mfd Since 11 18 PARTS PARTS 1 2 3 4 4 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 24 25 26 27 28 29 7 30 32 33 34 36 37 38 39 40 41 42 43 44 45 46 47 48 50 51 52 53 54 55 57 58 59 60 61 62 63...

Страница 31: ...XD4902018 SET SCREW M6 1 X 45 54 XD4902054 FLAT HD CAP SCR M6 1 X 20 19 XD4902019 HEX NUT M6 1 55 XD4902055 SET SCREW M6 1 X 25 20 XD4902020 SLIDE PLATE 57 XD4902057 BACK SUPPORT BRACKET 21 XD4902021...

Страница 32: ...30...

Страница 33: ...Model D4902 For Machines Mfd Since 11 18...

Страница 34: ...tape along edges please do not staple Fold along dotted lIne Fold along dotted lIne Woodstock international inc p o box 2309 bellingham Wa 98227 2309 place stamp Here...

Страница 35: ...oring and returning the product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any parti...

Страница 36: ......

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