Assembly of Building -
PLEASE READ INSTRUCTIONS PRIOR TO ASSEMBLY
A
-
Construct Balustrade Railing
(using 3mm drill bit)
B
-
Construct the Shutters
(using 3mm drill bit)
1 Place the two rebated sections on a firm
level surface. Place on the rebated
section two of the slats – one at either
end of the rebate. Drill and screw into
place using 2x 25 mm screws per slat,
one at either end.
2 Remove protective
film from both sides
of the door glazing
material ‘C4’. Mark
on the inside of door
approx 25 mm from
the edges and also
from the points of
the diamond cut out.
Drill through (4mm
drill bit). Place two
of the wooden
angled rebated
pieces ‘C3’ flush
with the edge of the
diamond shaped
cut-out. Secure from
the back using the
holes just drilled
using 4x 20 mm
screws. Slide in the
glaze ‘C4’ then fit
the remaining two pieces of angled
rebated strip to the top using 4x 20 mm
screws.
E
-
Prepare Door
2 Space out remaining slats (at approx 60
mm intervals. Drill and secure in place
using 2x 25 mm screws per slat, one at
either end.
4 To the other end fit the 1300 mm (A3)
piece of framework. The piece of
framework should be fitted flush with the
slats. Drill and screw into place using
2x 60 mm screws, one at either end.
1.Place two pieces of shutter side by side,
the edge to edge measurement should
be approx 115 mm. Place one block in
the centre of two shutter pieces screw
approx 75 mm from the top and fix using
4x 25 mm screws in each block, two
screws into each shutter piece. Place a
further block at the bottom and fix as
previously described. Repeat.
3 Place the 630 mm framework behind
the edge of the slats. Drill and screw
into place using 3x 25 mm screws
through the slat into the framework.
1 Prepare to fit the door ‘C1’ to panel ‘C’.
Place the continuous hinge along the
length of the door making sure that the
hinge does not protrude at either top or
bottom. The hinge should allow the door
to open outward once fitted to the
building. Fit the hinge to the door using
7x 25mm screws.
4 Place the window into the aperture.
Secure the window to the panel using 3x
25mm screws per hinge, again through
the predrilled holes in the hinge. Repeat.
3 Place the hinge back onto the insert and
screw the inner piece into position using
the predrilled holes in the hinge and 2x
25 mm screws. Repeat.
5 Open the window and fit a further 2x
25mm screws per hinge next to the one
already fitted in Step 1. Repeat.
7 Fit the Casement Stay on the window
using 2x 25mm screws.
8 Mark where the ‘pins’ will be placed.
9 Secure into position using 4x 25mm
screws - 2 in each pin.
2 The hinges should be recessed into the
window frames (B2) to a depth of 3mm.
To do this: place one hinge on the inner
rebated part of the top of the window.
The rounded part of the hinge should sit
above the outer edge. Mark the position
of the hinge on the weather proofing part
of the window insert. Remove the hinge.
Chisel out the timber to a depth of 3mm
in the positions marked. Repeat.
D
-
Fit Windows (from top)
1 Fixed windows (2 as standard) – one of
which MUST be the top window. Drill
guide holes, 2 at the top of the frame and
2 and the bottom. Secure in place using
4x 60 mm screws
6
Fitting the Casement Stay.
Place the
casement stay centrally on the inside of
the window. Place the 2 pins under the
casement stay. Position so that it is not
resting on the framework of the panel
and not so high that the pins are of no
use.
2 Lay the notched framework on a flat surface.
Slide in the three identical steps as far as
they will go into each notched section of both
frames. Screw each step into place using 2x
60mm screw, 1 at each side.
3 Fit the top step into place, to do this make
sure the shape of the step meets correctly
with the shape inside the top of the notched
framework. Screw each step into place using
2x 60mm screw, 1 at each side.
1 Drill through the centre of each notched area
on both posts where a ‘step’ will be screwed
into place.
C - Assemble Ladder
Construct ladder (using 6mm drill bit)
