Shini SMD-1000H Скачать руководство пользователя страница 60

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6. Maintenance and Repair

1. Clean the blower

a. Blow off the dust inside and outside the blower. Period: Monthly.

b. Replace the bearing, grease seal and muffler according to the operating

environment.

c. Replace the blades, shell and metal mesh according to the operating

environment.

2. Clean the cooler. Period: Semiyearly.

3. Check whether the air pipeline. Period: Weekly.

4. The maintenance and repair of honeycomb

a. Make sure the gear motor and the synchromesh gear have no damage.

b. Clean the honeycomb. Period: Semiyearly.

Содержание SMD-1000H

Страница 1: ...SMD H Series Mould Sweat Dehumidifier Date Sep 2014 Version Ver B English...

Страница 2: ......

Страница 3: ...Working Principle 16 2 2 Relative Humidity and Dew Point 17 2 3 Drawing and Parts List 18 2 3 1 Structural Drawing 18 2 3 2 Assembly Drawing 19 2 3 3 Parts List 20 2 3 4 Pipe Heaters 22 2 3 5 Honeyco...

Страница 4: ...or 43 3 4 Heater Assemblies 44 3 4 1 EGO 45 3 4 2 Return Air Collector Optional 45 4 Operating 47 4 1 Control Panel 47 4 2 Panel Operation 48 4 3 Temperature Setup 48 4 4 PID Auto tuning Setting 48 4...

Страница 5: ...2 6 Electrical Components List SMD 2000H 38 Table 4 2 Wrong Codes Remark 54 Picture Index Picture 1 1 Outline Drawing 11 Picture 1 2 Blower 13 Picture 1 3 Maintenance Schedule 15 Picture 2 1 Working...

Страница 6: ...or Assembly Diagram Optional 46 Picture 4 1 Control Panel 47 Picture 4 2 Intermittent running setup 1 48 Picture 4 3 Intermittent running setup 2 49 Picture 4 4 Intermittent running setup 3 49 Picture...

Страница 7: ...surface is because the mould surface temperature is lower than the dew point temperature of surrounding air thus the water vapor comes into being then causes corrosion of mould and effects quality of...

Страница 8: ...ering are included Under normal state and atmospheric conditions the humidity content of air can be controlled exactly all year round Inhibits corrosion and prolongs service life of the mould and yet...

Страница 9: ...ny modifications of the machine must be approved by SHINI in order to avoid personal injury and damage to machine We shall not be liable for any damage caused by unauthorized change of the machine Our...

Страница 10: ...r kW Regen Blower kW 50 60Hz Process Blower kW 50 60Hz Process Air Flow M3 hr Process Pipe Diameter inch Regen Pipe Diameter inch Water Connection Ave Process Air Temperature Dew point Temp Process Ai...

Страница 11: ...11 64 1 3 2 Outline Drawing SMD 500H 1000H SMD 1500H 2000H Picture 1 1 Outline Drawing...

Страница 12: ...ay high temperature blower cover to avoid hands burning 2 Motor under load current will be varied with air pressure of the blower Overload relay should be used and keep motor working current within fu...

Страница 13: ...for fear of falling down 5 The machine and its attached parts can be kept at a temperature from 25 to 55 for long distance transportation and for a short distance it can be transported with temperatu...

Страница 14: ...2 dry powder fire extinguisher should be applied 1 5 Exemption Clause The following statements clarify the responsibilities and regulations born by any buyer or user who purchases products and accesso...

Страница 15: ...15 64 1 6 Maintenance Schedule Picture 1 3 Maintenance Schedule...

Страница 16: ...and returns to mold sweat dehumidifier through return air pipe In this way a circle finished The air around mould is very dry with dew point less than or equal to 5 Environmental temperature drops fas...

Страница 17: ...int it means that temperature when the saturation vapor begins to dew When the relative humidity is 100 the ambient temperature is the dew point temperature The lower of dew point temperature than the...

Страница 18: ...rocess blower 9 Circulation air inlet flange 10 Lower door plate 11 Front erect post 12 Air collection hood 13 Dew channel 14 Caster 15 Regeneration blower 16 Brake truckle 17 Backing air hood 18 Hing...

Страница 19: ...19 64 2 3 2 Assembly Drawing Remarks Please refer to material list 2 5 3 for specific explanation of the Arabic numbers in parts drawing Picture 2 3 Assembly Drawing...

Страница 20: ...ion electric heater BH70150400050 BH70407200050 BH70154000650 BH70244000650 15 Two heads screw BH10163500110 BH10163500110 BH10543000010 BH10543000010 16 Minitrim switch fixation seat right bigger one...

Страница 21: ...Hinge YW06203100200 YW06203100200 YW06203100200 YW06203100200 42 Front erect post right BL09050000920 BL09100041320 BL09150001820 BL09200000820 43 Front erect post left BL09050000920 BL09100041220 BL0...

Страница 22: ...2 64 2 3 4 Pipe Heaters Parts name 1 Electric wood cover 2 Pipe heater 3 Heater wrapper sheet 1 4 Heating tank 5 Heater cover plate 6 Heater wrapper sheet 2 7 Heater fixed seat Picture 2 4 Pipe Heater...

Страница 23: ...4 2 3 5 Honeycomb Parts name 1 Transmission belt 2 Microswitch 3 Honeycomb 4 Spring 5 Honeycomb cap 6 Bolt with two heads 7 Belt adjuster 8 Wheel 9 Honeycomb bottom cap 10 Gear motor Picture 2 5 Honey...

Страница 24: ...3 2 5 1 5 1 5 3 9 2 3 2 1 5 0 75 2 3 SMD 1500H 31 3 6 0 63 50 4 0 15 22 5 3 2 5 1 5 1 5 3 9 5 8 2 5 2 2 5 6 Main current Main power cable Dia Main power switch Main power breaker Return heater cable D...

Страница 25: ...25 64 2 4 2 Main Circuit SMD 500H 1500H Picture 2 6 Main Circuit 1 SMD 500H 1500H...

Страница 26: ...26 64 Picture 2 7 Main Circuit 2 SMD 500H 1500H...

Страница 27: ...27 64 2 4 3 Control Circuit SMD 500H 1500H Picture 2 8 Control Circuit SMD 500H 1500H...

Страница 28: ...28 64 2 4 4 Thermocouple Wiring Diagram SMD 500H 1500H Picture 2 9 Thermocouple Wiring Diagram SMD 500H 1500H...

Страница 29: ...29 64 2 4 5 Element and Terminal Layout SMD 500H 1500H Picture 2 10 Element and Terminal Layout SMD 500H 1500H...

Страница 30: ...heat protector 250V 5 4 A YE21503000100 17 S4 Dew point transducer YE15041200000 18 PCB 01 PCB STC43 44 YE80001500000 19 PCB 02 PCB SFD 102 YE80010200000 20 FM FAN 220 240 50 60Hz 0 14A YM60121200400...

Страница 31: ...YE21503000100 17 S4 Dew point transducer YE15041200000 18 PCB 01 PCB STC43 44 YE80001500000 19 PCB 02 PCB SFD 102 YE80010200000 20 FM FAN 220 240 50 60Hz 0 14A YM60121200400 21 H1 Buzzer 24VDC YE8400...

Страница 32: ...A YE21503000100 17 S4 Dew point transducer YE15041200000 18 PCB 01 PCB STC43 44 YE80001500000 19 PCB 02 PCB SFD 102 YE80010200000 20 FM FAN 220 240 50 60Hz 0 14A YM60121200400 21 H1 Buzzer 24VDC YE840...

Страница 33: ...33 64 2 4 7 Main Circuit SMD 2000H Picture 2 11 Main Circuit 1 SMD 2000H...

Страница 34: ...34 64 Picture 2 12 Main Circuit 2 SMD 2000H...

Страница 35: ...35 64 2 4 8 Control Circuit SMD 2000H Picture 2 13 Control Circuit SMD 2000H...

Страница 36: ...36 64 2 4 9 Thermocouple Wiring Diagram SMD 2000H Picture 2 14 Thermocouple Wiring Diagram SMD 2000H...

Страница 37: ...37 64 2 4 10 Element and Terminal Layout SMD 2000H Picture 2 15 Element and Terminal Layout SMD 2000H...

Страница 38: ...00100 17 S4 Dew point transducer YE15041200000 18 PCB 01 PCB STC43 44 YE80001500000 19 PCB 02 PCB SFD 102 YE80010200000 20 FM FAN 220 240 50 60Hz 0 14A YM60121200400 21 H1 Buzzer 24VDC YE84002700000 2...

Страница 39: ...verload relay if you can not press down the reset button wait for one minute Picture 2 16 Overload Relay 1 Terminal for contact coil A2 2 Setting current adjusting scale 3 Reset blue H manual reset A...

Страница 40: ...40 64 2 5 Operation Procedures 2 5 1 Embedded Dew point Monitor Picture 2 17 Embedded Dew point Monitor 2 5 2 Portable Dew point Monitor Picture 2 18 Portable Dew point Monitor...

Страница 41: ...power cable connection terminals should be tightened securely 5 The machine requires a 3 phase 4 wire power source connect the power lead L1 L2 L3 to the live wires and the earth PE to the ground 6 P...

Страница 42: ...ongly bonded together and form a solid and hard surface Not like common molecular sieve which will produce dusts and fines to pollute raw materials when aging or become saturated requiring regular rep...

Страница 43: ...dingly Fig 2 3 Install the gearmotor and transmission gear Fig 4 4 Install and fix the main support screws Fig 3 5 Fit the transmission belt in proper position Fig 6 6 Install the honeycomb rotor Fig...

Страница 44: ...of honeycomb rotor 3 4 Heater Assemblies 1 Install the heating pipe in the heater 2 Fix the heater into the housing See right picture Warning Hot surfaces could burn hands Take care of high temperatu...

Страница 45: ...45 64 1 2 Picture 3 5 Heater Assemblies 3 4 1 EGO The EGO value has been setting before out factory Don t modify it Picture 3 6 EGO 3 4 2 Return Air Collector Optional...

Страница 46: ...the side plate of the machine fix one end of the corrugate pipe to the cover with stainless steel tube bundle and fix the other end to the mould in the injection molding machine Picture 3 7 Return Air...

Страница 47: ...e shift key Display alternatively in between temp And time for temp or time set up 5 Start stop key Control the start and stop of the machine Press to start at stop status Press to stop at working sta...

Страница 48: ...plays in SV till auto tuning is finished After that system goes back to the normal operation directly 2 If auto tuning setting could not be finished within 1 hour the parameters will not be altered an...

Страница 49: ...ying periods is 4 hours stop time is 5 hours then working for 4 hours and being stopped for 5 hours and repeat this so long 4 Cancel intermittent running by entering 00 00 at 0 ON or 0 OFF press ENTER...

Страница 50: ...value and comes into the time setup items of 2 ON TUE ON Picture 4 6 Weekly Time Start Setup 2 3 Do the same setup again and again to setup the ON OFF time from Monday to Sunday Picture 4 7 Weekly Tim...

Страница 51: ...tands for the selection of temperature unit Press to shift between then press ENTER to confirm 4 F 04 is data lockup function press key to shift between OFF LOCK LOCK is for locking up information not...

Страница 52: ...and temp alternatively 3 Press AUTO again if want to cancel that weekly time setup 4 9 Lock Setup Way 1 Press SET key down and release it till PV displays F 20 2 Press key to make SV to 0021 then pre...

Страница 53: ...stands for differential time of heating side D it is a preset value before delivery 5 F 10 stands for switch cycle of heating side its preset value is 15 sec 6 F 16 stands for power deliver delay time...

Страница 54: ...Microswitch input E 10 Overheat input for regenerative EGO E 11 Reversed phase of thermocoupel E 12 Auto tuning errors 4 12 Installation for Dewpoint Monitor 1 Use blade to cut off the film and outlin...

Страница 55: ...original machine and replace it with installation seat for dew point monitor Then dismantle straight form bushing from copper joint of original machine and install it on the installation seat and con...

Страница 56: ...e Particular shape of signal wire joint would avoid the wrong insert and connection Picture 4 15 Connection of Signal Wire 6 Match dew point monitor with holes on the panel and fix the installation Pi...

Страница 57: ...No 5 are idle Connect contact No 6 No 7 and No 8 with the signal of transmitter C Connects contact No 6 C connects contact No 7 and wire No 9 connects contact No 8 Transmitter conection White and blu...

Страница 58: ...nformation of overload relay Reset overload relay press down the blue button on the relay after 1 minutes Pipe heater overheat alarm is lit up and the buzzer sounds and machine stops working 1 Tempera...

Страница 59: ...place contactor 3 Replace pipe heater 4 Replace thermocouple 5 Set temp controller under working mode 6 Replace or repair temp controller Breaker tripping off when connect with power supply 1 Short ci...

Страница 60: ...ler according to the operating environment c Replace the blades shell and metal mesh according to the operating environment 2 Clean the cooler Period Semiyearly 3 Check whether the air pipeline Period...

Страница 61: ...till have the process blower running if process air has high humidity If the process air is too dry try to put a humidifier in the air stream Do this for one hour b According to the character of the d...

Страница 62: ...r may not be cleaned effectively and has to be replaced This may be happened if it is polluted by exhaust gas of machines drived by diesel oil After cleaning the dehumidifying capacity of the rotor ma...

Страница 63: ...tion of regenerating motor 6 1 3 Daily Checking Check the switch of the machine Check auto start up of the machine Check the temperature controller Clean the filter Check whether overheat protection i...

Страница 64: ...hether the contactor is normal 2 6 1 8 3 year Checking PC board renewal No fuse breaker renewal Note 1 Y type filter has the function of filling water cooling protection effect be sure the waterway ar...

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