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Hydraulic Disc Brake

 (for Downhill / Freeride)

IMPORTANT NOTICE

 

Contact the place of purchase or a distributor for information on installation, 
adjustment, and replacement of the products which are not found in the user's 
manual. A dealer's manual for professional and experienced bicycle mechanics is 
available on our website (https://si.shimano.com).

For safety, be sure to read this “user's manual” thoroughly 
before use, follow it for correct use, and store it so that it 
can be referenced at any time.

The following instructions must be observed at all times in order to prevent 
personal injury and physical damage to equipment and surroundings. The 
instructions are classified according to the degree of danger or damage which may 
occur if the product is used incorrectly.

DANGER

Failure to follow the instructions will result in 
death or serious injury.

WARNING

Failure to follow the instructions could result in 
death or serious injury.

CAUTION

Failure to follow the instructions could cause 
personal injury or physical damage to equipment 
and surroundings.

Important safety information

  WARNING

 

Because each bicycle may handle slightly differently depending on the model, be 
sure to learn the proper braking technique (including brake lever pressure and 
bicycle control characteristics) and operation of your bicycle. Improper use of your 
bicycle's brake system may result in a loss of control or a fall, which could lead to 
severe injury.

 

Do not disassemble or modify the product. This may cause the product to not 
operate correctly, and you may suddenly fall and be seriously injured.

 

Downhill bicycle riding and freeriding are inherently dangerous activities. It is 
strongly recommended that riders wear protective head and body gear and 
perform thorough safety checks of their bicycles before riding. Please remember 
that you are riding at your own risk and that you have to consider your 
experience and your skills very carefully. There is a risk of being involved in an 
accident that can result in a serious injury or even death.

 

Riders must become accustomed to the higher performance of this brake before 
riding the bicycle.

 

The brake system is designed for downhill bicycle riding and freeriding, and its 
braking force is much higher than for other brakes. If you do not familiarize 
yourself with the performance level of this brake, you may be involved in an 
accident that could result in serious injury or even death. Furthermore, the 
settings of the brakes make them unsuitable for riding on city streets. Sudden 

brake operations may cause the bicycle to fall forward, which can result in 
serious injury or even death.

 

The 203 mm and 180 mm disc brake rotors provide a higher braking force than 
the 160 mm disc brake rotors. If you ride the bicycle without becoming 
sufficiently familiar with the braking characteristics, braking may cause you to 
fall off the bicycle, potentially causing serious injury or a fatal accident.

 

Please use extra caution to keep your fingers away from the 
rotating disc brake rotor. The disc brake rotor is sharp 
enough to inflict severe injury to your fingers if caught 
within the openings of moving rotor.

 

Do not touch the calipers or disc brake rotor while riding or immediately after 
dismounting from the bicycle. The calipers and disc brake rotor will become hot 
when the brakes are operated, so you may get burned if you touch them.

 

Be careful not to allow any oil or grease to get onto the disc brake rotor and 
brake pads. Riding the bicycle with oil or grease on the disc brake rotor and brake 
pads may prevent the brakes from operating and result in serious injury due to a 
fall or collision.

 

Check the thickness of the brake pads and do not use them if they have a 
thickness of 0.5 mm or less. Doing so may prevent the brakes from operating and 
result in serious injury.

2 mm

0.5 mm

 

Do not use the disc brake rotor if it is cracked or deformed. The disc brake rotor 
may break, and result in serious injury due to a fall. Replace the disc brake rotor 
with a new one.

 

Do not use the disc brake rotor if its thickness is 1.5 mm or less. Also do not use it 
if the aluminum surface becomes visible. The disc brake rotor may break, and 
result in serious injury due to a fall. Replace the disc brake rotor with a new one.

 

Do not continuously apply the brakes. Doing so may cause a sudden increase in 
the brake lever stroke, preventing the brakes from operating and resulting in 
serious injury.

 

Do not use the brakes with fluid leaking. Doing so may prevent the brakes from 
operating and result in serious injury.

 

Do not apply the front brake too strongly. If you do so, the front wheel may lock 
and the bicycle may fall forward, and serious injury may result.

 

Because the required braking distance will be longer during wet weather, reduce 
your speed and apply the brakes early and gently. You may fall or collide and be 
seriously injured.

 

A wet road surface may cause tires to lose traction; therefore, to avoid this, 
reduce your speed and apply the brakes early and gently. If the tires lose traction, 
you may fall and be seriously injured.

  CAUTION

 

„

Cautions on SHIMANO genuine mineral oil

 

Use appropriate eye protection when handling, and avoid contact with eyes. In 
the event of eye contact, flush with fresh water and seek medical assistance 
immediately. Contact with eyes may result in irritation.

 

Use gloves when handling. In the event of skin contact, wash well with soap and 
water. Contact with skin may cause a rash and discomfort.

 

Cover nose and mouth with a respirator type mask and use in a well ventilated 
area. Inhalation of mineral oil mist or vapors may cause nausea.

 

If mineral oil mist or vapor is inhaled, go to an area with fresh air. Cover up with 
a blanket. Stay warm and stable and seek professional medical advice 
immediately.

 

„

Bed-in period

 

Disc brakes have a bed-in period, and the braking force will gradually increase as 
the bed-in period progresses. Make sure that you are aware of any such increases 
in braking force when using the brakes during the bed-in period. The same thing 
will happen when the brake pads or disc brake rotor are replaced.

Notice

 

To prevent noise and ensure the best performance, perform the bed-in procedure 
after replacing the brake pads or disc brake rotor.

 

When the bicycle wheel has been removed, it is recommended that pad spacers 
are installed. Do not depress the brake lever while the wheel is removed. If the 
brake lever is depressed without the pad spacers installed, the pistons will 
protrude further than normal. If that happens, consult a place of purchase.

 

Use soapy water and a dry cloth when cleaning and carrying out maintenance of 
the brake system. Do not use commercially available brake cleaners or silencing 
agents. Such substances can cause damage to parts such as seals.

 

This product is not warranted against damage resulting from improper use, such 
as jumping while riding or if the bicycle falls over, except if such malfunctions are 
caused by manufacturing methods.

 

Products are not guaranteed against natural wear and deterioration from normal 
use and aging.

 

For maximum performance we highly recommend SHIMANO lubricants and 
maintenance products.

Regular inspections before riding the bicycle

Before riding the bicycle, check the following items. If any problems are found, 
consult your place of purchase or a distributor.

 

Are there any signs of brake oil leakage?

 

Do the front and rear brakes work correctly?

 

Do the pads have a thickness of 0.5 mm or more?

 

Is the disc brake rotor cracked or deformed?

 

Are the levers securely installed to the handlebar?

 

Are there signs of cracks or peeling on the levers?

 

Are there any abnormal noises?

UM-8VT0A-003 

User's Manual

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