7.
6.
8.
CJ-8S40
JAPAN
LOCK
CJ-8S40
JAPAN
LOCK
Gap in pulley
Flats part of inner cable
fixing washer
Inner cable
fixing nut
Bring the cable around to the cassette joint pulley,
hold so that the inner cable fixing nut is facing to the
outside (toward the fork end), and then slide the flats
part of the inner cable fixing washer into the gap in the
pulley.
Turn the cable 60 counterclockwise and attach it to
the hook.
Hook
Turn the
cable 60
Pulley
CJ-8S40
JAPAN
LOCK
2
2
1
CJ-8S40
JAPAN
CJ-8S40
JAPAN
LOCK
If first inserting the outer casing holder into the
outer casing holder section of the cassette joint
is easier, then first insert the outer casing holder
into the outer casing holder section of the
cassette joint, and then insert a 2 mm Allen key
or a #14 spoke into the hole in the cassette joint
pulley, and then turn the pulley so that the inner
cable fixing bolt unit fits into the gap in the
pulley.
Attach the inner cable to the pulley as shown in the
illustration, pass the part of the inner cable which has
the rubber bellows attached through the slit in the
cassette joint bracket, and then insert the outer casing
holder securely into the outer casing holder section.
Be careful not to damage the rubber bellows at this
time.
Pulley
Bracket
Inner cable
Outer casing holder section
Rubber cover
Rubber bellows
Slit
Outer casing holder
Attach the
outer casing
holder
2 mm Allen key
or #14 spoke
Hole in pulley
1
Attach the
outer casing
holder
Turn the
pulley
3
Insert the inner cable
fixing bolt unit
Insert the rubber
bellows into the slit
9.
CJ-8S40
JAPAN
LOCK
CJ-8S40
JAPAN
LOCK
Note:
Check that the inner cable is correctly seated
inside the pulley guide.
OK
Not OK
Secure the cable to the frame with the outer casing
bands.
Guide
Guide
10 cm
10 cm
15 cm
Outer casing bands
