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Shaver HD-10-H-S, Руководство оператора и каталог запасных частей

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28 

 

IMPORTANT NOTICE 

 

 

Do not use grease on the guide blocks or in 
the  main  carriage  channel.  Grease  will 
retain  abrasive material, which will result in 
premature wear. 

 

 

 

Guide  Block/Roller  locations  (arrows)  on  Driver  (HD-10 
shown with transparent Main Carriage). 

 

 

Содержание HD-10-H-S

Страница 1: ...S HD 8 H S HD 10 S HD 10 H S HD 12 H S SHD 10 Safety Operation Maintenance Repair Troubleshooting Parts HD8 10 12OPMAN a 5 18 Shaver Manufacturing Company 103 South Washington Avenue Graettinger Iowa...

Страница 2: ...Post Driver 30 Service Procedures 32 Dismounting Post Driver from Base Plate 32 Post Driver Disassembly 33 Seal Replacement 34 Spring Replacement 34 Guide Block Roller Replacement 35 Post Driver Reass...

Страница 3: ...ecognizing potentially hazardous situations before an accident occurs As you assemble and operate the Shaver Post Driver you must be alert to potential hazards You should also have the necessary train...

Страница 4: ...ry possible circumstance that might involve a potential hazard The warnings in this manual and on the unit are therefore not all inclusive If a method of installation or operation not specifically rec...

Страница 5: ...Two person operation Warning decal alert Bending hazard hydraulic hose Crushing hazard Crushing hazard hand Do not weld Electrocution hazard Explosion hazard High pressure fluid hazard Impact hazard...

Страница 6: ...rate the Post Driver by yourself Always have another person to control the machine or power source Make sure all decals are securely attached to the Post Driver and are legible at all times Always rea...

Страница 7: ...ng hydraulic hoses Using a bent or kinked hose will cause severe back pressure Sharp bends and kinks can internally damage the hose leading to premature hose failure resulting in personal injury Do no...

Страница 8: ...enance will providemany years of service This manual provides information regarding assembly operation and maintenance It is important to read and become familiar withthis manual before assembling or...

Страница 9: ...ft 3 0 m 1 Driving ram and main carriage channel Overall height will vary depending on mounting position and tractor 2 With storage legs attached to three point hitch weldment DESCRIPTION SHD 10 Sprin...

Страница 10: ...Instructions 2 MS 165 Decal Danger Safety Arm Attachment 3 MS 163 Decal Warning Pinch Point 4 MS 181 Decal Warning Pinch Point 5 MS 171 Decal Warning High Pressure Hydraulics 6 MS 106 Decal Important...

Страница 11: ...al Danger Instructions 2 MS 165 Decal Danger Safety Arm Attachment 3 MS 163 Decal Warning Pinch Point 4 MS 181 Decal Warning Pinch Point 5 MS 171 Warning High Pressure Hydraulics Decal 6 MS 106 Decal...

Страница 12: ...12 7 MS 166 Decal Important Leave Arm Open 8 SM 0011 ST Tag Caution Springs 9 MS 180 Decal Cylinder Nut 10 Decal Warranty Void Roadlock...

Страница 13: ...in the area where they will be assembled Choose a large hard surface area that can safely support the weight of the assembled Post Driver and is accessible by the machine it will be mounted on Assemb...

Страница 14: ...ot t er pins at eac h end Save the hardware and pins for the next step 3 Install manual base plate on front mount adapter as shown Install carriage bolts washers lock washers and nuts removed in Step...

Страница 15: ...point hitch weldmentmounting angles to the storage leg baseplate as shown Tighten the storage leg lock bolts a For UPPER Base Plate mounting position set X at 45 114 3 cm b There is no useable dimens...

Страница 16: ...OTICE The following hydraulic fittings and hoses require a paste type sealer Do not use a tape type sealer such as Teflon Tape as this can contaminate the system and voids the valve warranty 3 Install...

Страница 17: ...secured with cylinder mounting pin E and channel mounting pin F Install supplied cotter pins in both ends of all mounting pins The Main Carriage Channel Assembly is tall and heavy To avoid tip over re...

Страница 18: ...t below 1 Remove the plugs from the hydrauliccontrol valve 2 Install the hydraulic valve item 2 on Valve Bracket item 2 using three 3 5 16 18 x 2 1 2 valve mounting bolts washers and nuts NOTE Do not...

Страница 19: ...iate adaptor listed for you tractor in the TRACTOR LISTING spread sheet see below using paste type thread sealant on the fitting Return line and adaptor SM 10 R Adaptor is shown IMPORTANT For the Driv...

Страница 20: ...s 6a b c d connect to the four 4 ports on the tilt cylinders using paste type thread sealant on the fittings Hydraulic Tilt Base ControlValve hoses 7 Attach the other ends of the hoses as follows see...

Страница 21: ...Make sure all hose fittings are tight 9 For the other end of the return hose use the appropriate adaptor listed for your tractor in the TRACTOR LISTING spread sheet Return line and adaptor SM 10 R Ada...

Страница 22: ...he Post Driver has been mounted on a machine or t h e freestanding Post Driver has been secured to prevent tipping 1 Locate safety arm assembly parts and hardware Safety Arm Mounting holes HD 10 with...

Страница 23: ...Safety Arm Mounting HD 10 shown 6 Install the Swing Arm Assembly a Apply a light film of good qualitygrease to the pivot shaft on Swing Arm Assembly b Slide the pivot shaft into the tube on the Safety...

Страница 24: ...he storage tube as a guide arrows above 3 Drill two 3 16 holes 4 Attach the storage tube with the two pop rivets supplied inside the tube Attachments and Options Assembly Steel Post Holder Accessory S...

Страница 25: ...imum force of the Post Driver until the post being driven is started into the ground and is straight 10 Use caution when driving small diameter wood or steel posts Maximum drivingimpact is not necessa...

Страница 26: ...ll the lift arms 4 Attach hydraulic pressure supply hose small diameter to the tractorpressure supply port Attach hydraulic return hose larger diameter to hydraulic fill port tube Control Valve Hydrau...

Страница 27: ...s 1 Position the tractor or power source in place to drive the first fence post 2 Set the brakes on the tractor or power supply If the machine is equipped with anautomatic transmission the transmissio...

Страница 28: ...use grease on the guide blocks or in the main carriage channel Grease will retain abrasive material which will result in premature wear Guide Block Roller locations arrows on Driver HD 10 shown with...

Страница 29: ...Control Lever to raise Drive Ram Drive Ram Hydraulic Control Valve Lever Safety Lever 3 Pull up Safety Latch and push Main Hydraulic Control Lever to lower Drive Ram Drive Ram Hydraulic Control Valve...

Страница 30: ...the way place a fence post in the I beam under thedrive ram hammer plate Positioning post in driver NOTE There should be a 1 to 2 gap between the top of the fence post and the bottom of the drive ram...

Страница 31: ...post straight adjust the main carriage channel side to side and fore and aft using manual cranks manual base plate or second and third hydrauliccontrol valve levers hydraulic base plate Tilt top of D...

Страница 32: ...tor 8 Pull up Safety Latch and pull back Main Hydraulic Control Lever to raise Drive Ram Drive Ram Hydraulic Control Valve Lever Safety Lever 9 Hold up Safety Latch and pushMain Hydraulic Control Leve...

Страница 33: ...feet install road lock pin in upper transport position The Post Driver can now be moved to the next work site or the storage location Dismounting Post Driver 1 Install road lock pin in upper storage p...

Страница 34: ...the Post Driver Service Procedures To avoid personal injury or death carefully read and understand all instructions before attempting to assemble and or operate the Post Driver Do not operate or work...

Страница 35: ...i n s A a b o v e that connect the Base P l a t e to the Post Driver applies to manual or hydraulic models NOTE If necessary lubricate channel mounting pins with penetrating oil to assist pin removal...

Страница 36: ...ngs from the bottom of the Post Driver between the Drive Ram and the Main Carriage Channel 11 Remove the Drive Cylinder by sliding it out the top of the Drive Ram Assembly NOTE If Guide Blocks Rollers...

Страница 37: ...r Cap and damage the new Seal 7 Replace the Piston Guide and Piston Guide Nut 8 Replace the Cylinder Cap Piston Rod into the Cylinder Tube Use a paste type thread sealer DO NOTE USE A TAPE SEALER as t...

Страница 38: ...l toreduce friction Get assistance to slide Main Carriage Channel over Guide Blocks from the top of the Drive Ram Main Carriage Channel assembly onto Guide Blocks and Driving Ram shown above as transp...

Страница 39: ...beam using new lock washer and new self locking nut D below Tighten the nut just enough to fully engage the threads as shown below 10 HD 8 HD 10 attach Springs to Upper Spring Bracket Hook B retainin...

Страница 40: ...hen loosen the self locking nut 1 2 turn 180 degrees as shown below Drive Ram Cylinder and Self locking Nut b Completely tighten road lock bracket nuts G below where left loose in Step 6 c Completely...

Страница 41: ...he tilt cylinder tube when hydraulic pressure is applied resulting in serious injury or even death 3 Point Hitch Post Driver Assembly 1 With Road Lock Pin installed in theupper hole of Drive Ram use a...

Страница 42: ...rame for structural fractures Make sure all warning decals are in place and legible Make sure rubber debris guard is in place and in good condition Check hydraulic cylinder s for signs ofseal damage o...

Страница 43: ...tment Discontinue use and order replacement parts or buy new Driver Poor performance low or no impact hydraulic drive cylinder will not extend Weak or broken Drive Ram Springs Broken Lower Spring Brac...

Страница 44: ...44 Service Parts Driver Assembly SM 0011S DRC Ram Assembly HD 8 Driver Stabilized SM 1011S DRC Ram Assembly HD 10 Driver Stabilized SHOWN SM 1012S DRC Ram Assembly SHD 10 Driver Springless...

Страница 45: ...0 12 Shown 6 1 SM 0267 Locknut Piston HD 8 1 1 SM 10267 Locknut Piston 1 8 Nylon Shown 7 4 4 6 SM 00512R Block Nyrim 7A SM 00510 Roller UHMW Driver SM 00512 Nyrim Block Pack of 4 Not Shown SM 00510 4...

Страница 46: ...46 When replacing Blocks Rollers use all the same type Service Parts Driver Assembly SM 1211S DRC Ram Assembly HD 12 Driver Stabilized...

Страница 47: ...SM 1041 RLP Pin Road Lock 11 AR SM 0933 Shim 18 Ga 0478 Driver 12 AR SM 0934 Shim 14 Ga 0747 Driver 13 AR SM 0935 Shim 10 Ga 1345 Driver 14 4 SM 0041 BR Bumper Rubber 15 2 SD 101 B2 Bushing 1 7 8 OD x...

Страница 48: ...L Bracket Lower Spring HD 8 1 SM 1011 SBL Bracket Lower Spring HD 10 Shown 2 4 SM 0011 SC Clip Spring HD 8 4 SM 1011 SC Clip Spring HD 10 Shown 3 2 SM 0011 DRSO Spring Driving Ram Only HD 8 2 SM 1011...

Страница 49: ...OD x 5 8 ID x 2 L 3 2 300101 Washer Lock 1 2 Zn 4 1 300132 Screw Cap 1 2 13 x 2 Hex Head Gr5 Zn Full Thread 5 1 300137 Bolt Tap 1 2 13 x 4 1 2 Hex Head Gr5 Zn Full Thread SM 1211 DRSA Spring Assembly...

Страница 50: ...12 2 1 300101 Washer Lock 1 2 Zn 3 1 300132 Screw Cap 1 2 13 x 2 Hex Head Gr5 Zn Full Thread SM 1211 SBL Lower Spring Bracket HD 12 Item Qty Part No Description 1 1 SM 1211 SC Clip Spring HD 12 2 1 S...

Страница 51: ...late Weldment Road Lock HD 10 Shown SHD 10 1 SM 1241 RLBC Bracket Weldment Road Lock HD 12 2 2 2 2 SM 0041 BR Bumper Rubber 3 2 2 2 300203 Nut Hex 5 16 18 Zn 4 2 2 2 300204 Washer Lock 5 16 Zn SM 0041...

Страница 52: ...14 3 4 2 1 SM 0011 ST Tag Caution Springs 3 3 300145 Nut Hex 1 4 20 Zn 4 3 300147 Washer Lock 1 4 Zn 5 3 300149 Bolt Carriage 1 4 20 x 1 Gr2 Zn SM 1212 GS Rubber Guard Kit Springless for SHD 10 Item Q...

Страница 53: ...00359 Locknut 5 8 11 Hex Nylock Zn 8 1 MS 165 Decal Danger Safety Arm Attachment 9 1 MS 166 Decal Important Leave Arm Open 10 1 MS 181 Decal Warning Pinch Point 11 1 SM 0011 SAA13W Holder Weldment Rol...

Страница 54: ...des SM 015 CC 7 1 SM 021 Nut 1 8 End Tilt Crank 8 2 SM 022 Tee End Tilt Crank 9 2 SM 0934 Shim 14 Ga 0747 Driver 10 2 SM 1007 Pin Stabilizer Base Plate HD 10 11 1 SM 2025 SBM Block Screw Machined 12 1...

Страница 55: ...al Kit 2 Tilt Cylinder Not Shown 3 1 HBP 90297 Cylinder Hyd Side Tilt HBP 90296 SK Seal Kit 2 Tilt Cylinder Not Shown 4 1 HBP 908 CS Stop Assembly Scissor 5 2 SM 1007 Pin Stabilizer Base Plate HD 10 6...

Страница 56: ...der Not Shown 3 1 HBP 91218 Cylinder Hyd Side Tilt HBP 912177 Seal Kit 2 1 2 Tilt Cylinder Not Shown 4 1 HBP 9012 6 Stop Assembly Scissor 5 2 SM 1207 Pin Stabilizer Base Plate HD 12 6 2 HBP 908133 Pin...

Страница 57: ...90 SAE 12MORB 3 4FNPT 4 1 CTP 69011208 Adapter 90 SAE 12MORB 1 2NPTSM 5 1 F 6902 10 12 Adapter 45 SAE 10MORB 3 4FNPT 6 1 SM 025 R Hose Assembly Hyd 3 4 x 120 7 1 SM 0252 R Hose Assembly Hyd 3 4 x 48...

Страница 58: ...5 1 F 6902 10 12 Adapter 45 SAE 10MORB 3 4FNPT 6 4 F 6410 10 06 Adapter Straight SAE 10MORB 6FORB 7 4 F 6902R 6 4 03 Adapter 45 SAE 6MORB 1 4FNPT 8 1 SM 025 R Hose Assembly Hyd 3 4 x 120 9 1 SM 0252 R...

Страница 59: ...Storage 5 1 300106 Pin Cotter 3 16 x 2 1 2 included in MB 01 AA 6 2 300218 Screw Cap 5 8 11 x 1 3 4 Hex Head Gr5 Zn included in MB 01 AA MB 1201 A Bracket Assembly CAT II 3 Point Mounting w Stands HD...

Страница 60: ...2 1 2 5 2 300218 Screw Cap 5 8 11 x 1 3 4 Hex Head Gr5 Zn included in MB 1301 AA OS 4 22 Stand Package Manual Old Style Item Qty Part No Description 1 1 OS 4 22SFBA Bracket Weldment Storage Stand 2 2...

Страница 61: ...OS 4 22SFA Leg Weldment Storage Stand 3 2 300218 Screw Cap 5 8 11 x 1 3 4 Hex Head Gr5 Zn included in MBS 77 20AA MBS 77 20 Bracket Assembly Universal Mounting for OH 200 Item Qty Part No Description...

Страница 62: ...8 PSI 2 1 3 VP SCK Spring Kit Centering 3 1 1 VP LSHK Handle Kit Locking Safety 3A 1 1 VP LSHO Handle Only Locking Safety 3B 1 3 VP HC Clevis Handle 3C 1 1 VP LHG Guide Handle Locking 4 2 VP HKC Handl...

Страница 63: ...dment Reservoir Bracket 2 1 OH 101 1 Self Contained Mtg Pkg Less Brkt 3 2 300326 Screw Cap 1 2 13 x 3 Hew Head Gr5 Zn 4 2 300101 Washer Lock 1 2 Zn 5 2 300102 Nut Hex 1 2 13 Zn 6 4 300189 Bolt Tap 3 8...

Страница 64: ...1 1F2 Cap Breather 7 1 OH 101 1H Hose Assy Hyd 1 x 17 SAE 16 FJIC 8 1 OH 101 10A Pump Hyd 2 69 Disp 7 8 13T CCW OH 101 10A SK Seal Kit Pump Not Shown 9 1 OH 101 10B Motor Hyd 3 6 Cu In 7 8 13T Spline...

Страница 65: ...1 2 F Piston Guide HD 8 10 3 1 SM 0936C Nut Cylinder Coarse Machine 1 SM 018 Nut 3 4 10 Side Tilt Crank 4 1 1 SM 02610 Guide Piston HD 8 10 5 1 SM 10261 S Tube Weldment Cylinder HD 10 12 1 SM 0264 S T...

Страница 66: ...12 2 1 1 1 1 SM 1011 PA Motor Hose Assembly 3 1 1 SA 304 ACC Auger Assembly 4 w 1 Coupler 1 1 SA 306 ACC Auger Assembly 6 w 1 Coupler Shown 4 1 1 1 1 SM 1100 PAW Mount Weldment 5 1 1 1 1 SK 10 SMB St...

Страница 67: ...scription 1 1 SA 304 PF Auger Point Fish Tail 2 2 SA 6230 Auger Teeth 3 2 300236 Screw Cap 1 2 13 x 3 Hex Head Gr2 Zn 4 1 300326 Screw Cap 1 2 13 x 2 Hex Head Gr5 Zn 5 3 300101 Washer Lock 1 2 Zn 6 3...

Страница 68: ...0 C Fitting 90 SAE 7 8 MORB 1 2 FNPT 7 2 300101 Washer Lock 1 2 Zn 8 2 300361 Screw AHSS 1 2 13 x 1 1 2 Gr5 Zn 9 1 300227 Pin Roll 1 4 x 2 1 2 UTD 10PAN Plate Assembly HD 10 Motor Mount Shown SHD 10 U...

Страница 69: ...Assembly Return 3 4 x 23 3 1 SM SLR HCD Hose Assembly Case Drain 3 4 x 23 4 1 700120 Coupler Quick Female 3 8 NPT Flat Face 5 1 CT 832 FC Coupler Quick Female 1 2 NPT Flat Face 6 1 CT 832 MC Coupler...

Страница 70: ...r Extension SM 1016 HD 10 SHD 10 Stabilizer Extension Shown SM 1216 HD 12 Stabilizer Extension Item Qty HD 8 Qty HD 10 Shown SHD 10 Qty HD 12 Part No Description 1 1 SM 0016 SEW Extension Weldment Sta...

Страница 71: ...rning Pinch Point 5 2 MS 171 Decal Warning High Pressure Hydraulics 6 1 MS 106 Decal Important Valve Instructions 7 1 MS 166 Decal Important Leave Arm Open 8 1 SM 0011 ST Tag Caution Springs 9 1 MS 18...

Страница 72: ...m is to submit a claim to the dealer The dealer shall turn the claim into their distributor Shaver will credit valid warranties to the distributor The distributor will work with the dealer to assure t...

Страница 73: ...Province Zip Postal Code Country To be completed by DEALER DISTRIBUTOR or ULTIMATE USER Product serial number Product model number Please make a copy of this WARRANTY REGISTRATION form for your record...

Страница 74: ..._____________________________________________ __________________________________________________________ __________________________________________________________ ____________________________________...

Страница 75: ..._____________________________________________ __________________________________________________________ __________________________________________________________ ____________________________________...

Страница 76: ...P O Box 385 Graettinger IA 51342 Phone 712 589 3293 Fax 712 589 3294 Website www shavermfg com E mail sales shavermfg com www FarmEquip org Shaver Post Driver September 2018 Shaver Manufacturing Compa...

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