R-890SLM
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CHAPTER 8. TEST PROCEDURES
[1] A: MAGNETRON TEST
NEVER TOUCH ANY PART IN THE CIRCUIT WITH YOUR HAND OR AN INSULATED TOOL WHILE THE OVEN IS IN OPERATION.
CARRY OUT 3D CHECKS.
Isolate the magnetron from high voltage circuit by removing all leads connected to filament terminal.
To test for an open circuit filament use an ohmmeter to make a continuity test between the magnetron filament terminals, the meter
should show a reading of less than 1 ohm.
To test for short filament to anode condition, connect ohmmeter between one of the filament terminals and the case of the magnetron
(ground). This test should be indicated an infinite resistance. If a low or zero resistance reading is obtained then the magnetron should
be replaced.
1. MICROWAVE OUTPUT POWER
The power output of this oven is rated using the method specified by IEC 60705. Full details of how to curry out this procedure can be
found in the Sharp Technical Training notes which is available from Sharp Parts Centre (part number SERV-LITMW01).
The IEC60705 procedure must be carried out using laboratory-type procedures and equipment.
These requirements make the procedure unsuitable for routine performance checks.
NOTE:
The following test method gives an indication of the output power only, it cannot be used to establish the actual/rated
output power. If the true output power is required, then the IEC60705 test method must be used.
Alternative simplified method:
1. Place 2 litres of cold water (between 12°C and 20°C) in a suitable container.
2. Stir the water and measure the temperature in °C. Note temperature as T1.
3. Place the container in the microwave and heat the water for 1 minute and 36 seconds on full power.
NOTE:
The operation time of the microwave oven includes “3” sec. (3 sec. is magnetron filament heat-up time.)
4. When the 1 minute and 36 seconds is completed, remove the container and stir the water. Note the water temperature as T2.
5. Calculate the output power using the following formula:
R.F. Power Output = (T2 - T1) x 90.
NOTE: The result from this test should be within the allowance of 2000cc alternative method. (±10%).
2. MICROWAVE LEAKAGE TEST
This oven should be tested for microwave leakage on completion of any repair or adjustment, following the procedure described in
the Sharp Technical Training notes (part number SERV-LITMW01). The maximum leakage permitted in BS EN 60335-2-25 is 50W/m
2
(equivalent to 5W/m
2
), however it is not normal to detect any significant leakage, therefore, any leakage which is detected should be
investigated.
It is essential that only leakage detectors with current calibration traceable to National Physical Laboratories are used.
Suitable leakage detectors: CELTEC A100
APOLLO X1
[2] B: HIGH VOLTAGE TRANSFORMER TEST
WARNING:
High voltages and large currents are present at the secondary winding and filament winding of the power
transformer. It is very dangerous to work near this part when the oven is on. NEVER make any voltage
measurements of the high-voltage circuits, including the magnetron filament.
1. CARRY OUT 3D CHECKS.
2. Disconnect the leads to the primary winding of the high voltage transformer. Disconnect the filament and secondary winding
connections from the rest of the HV circuitry. Using an ohmmeter, set on a low range, it is possible to check the continuity of all
three winding. The following readings should be obtained:
a.Primary winding -------------------- approximately 2.1 Ω
b.Secondary winding --------------- approximately 133 Ω
c.Filament winding --------------------------- less than 1 Ω
If the readings obtained are not stated as above, then the high voltage transformer is probably faulty and should be replaced.
3. Also, the high voltage transformer has the thermal cut-out in the primary coil. The thermal cut-out will open when the temperature
of the thermal cut-out in the primary coil reaches approximately 150°C. The thermal cut-out resets automatically at 130°C. If an
ohmmeter indicates an open circuit under normal condition, replace the high voltage transformer because the primary coil (thermal
cut-out) has opened. An open primary coil (thermal cut-out) indicates overheating of the high voltage transformer. Check for
restricted air flow to the high voltage transformer, especially the ventilation opening.
4. CARRY OUT 4R CHECKS.
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