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9

R-420DK
R-420DW

DESCRIPTION AND FUNCTION OF COMPONENTS

DOOR OPEN MECHANISM

The door is opened by pushing the open button on the control
panel, refer to the Figure D-1. When the open button is
pushed, the open button pushes up the switch lever, and
then the switch lever pushes up the latch head. The latch
heads are moved upward and released from latch hook.
Now the door will open.

Figure D-1. Door Open Mechanism

DOOR SENSING AND SECONDARY INTERLOCK
SWITCHES

The secondary interlock switch is mounted in the lower
position of the latch hook and the door sensing switch in the
primary interlock system is mounted in the upper position of
the latch hook. They are activated by the latch heads on the
door. When the door is opened, the switches interrupt the
power to all high voltage components. A cook cycle cannot
take place until the door is firmly closed thereby activating
both interlock switches. The primary interlock system con-
sists of the door sensing switch and primary interlock relay
located on the control circuit board.

MONITOR SWITCH

The monitor switch is activated (the contacts opened) by the
latch head on the door while the door is closed. The switch
is intended to render the oven inoperative, by means of
blowing the monitor fuse, when the contacts of the primary
interlock relay (RY2) and secondary interlock switch fail to
open when the door is opened.

Functions:
1. When the door is opened, the monitor switch contact close

(to the ON condition) due to their being normally closed. At
this time the primary interlock relay (RY2) and secondary
interlock switch are in the OFF condition (contacts open)
due to their being normally open contact switches.

2. As the door goes to a closed position, the monitor switch

contacts are first opened and then the door sensing switch
and the secondary interlock switch contacts close. (On
opening the door, each of these switches operate inversely.)

3. If the door is opened, and the primary interlock relay

(RY2) and secondary interlock switch contacts fail to

open, the monitor fuse blows simultaneously with closing
of the monitor switch contacts.

CAUTION: BEFORE REPLACING A BLOWN MONITOR

FUSE TEST THE DOOR SENSING SWITCH,
PRIMARY INTERLOCK RELAY (RY2), RELAY
(RY1), SECONDARY INTERLOCK SWITCH
AND MONITOR SWITCH FOR PROPER OP-
ERATION. (REFER TO CHAPTER "TEST PRO-
CEDURE").

NOTE: MONITOR FUSE AND MONITOR SWITCH ARE

REPLACED AS AN ASSEMBLY.

TURNTABLE MOTOR

The turntable motor rotates the turntable located on the
bottom of the oven cavity, so that the foods on the turntable
cook evenly during cooking. The turntable may turn in either
direction.

COOLING FAN MOTOR

The cooling fan motor drives a blade which draws external cool
air. This cool air is directed through the air vanes surrounding
the magnetron and cools the magnetron. This air is channelled
through the oven cavity to remove steam and vapors given off
from the heating foods. It is then exhausted through the
exhausting air vents at the oven cavity.

MONITOR FUSE

1. The monitor fuse blows when the contacts (COM-NO) of

the primary interlock relay (RY2) and secondary interlock
switch remain closed with the oven door open and when
the monitor switch closes.

2. If the wire harness or electrical components are short-

circuited, this monitor fuse blows  to prevent an electric
shock or fire hazard.

CAVITY TEMPERATURE FUSE

The cavity temperature fuse located on the top of the oven
cavity, is designed to prevent damage to the oven by fire. If the
food load is overcooked, by either error in cook time or defect
in the control unit, the cavity temperature fuse will open.
Under normal operation, the cavity temperature fuse remains
closed. However, when abnormally high temperatures are
reached within the oven cavity, the cavity temperature fuse will
open at 302

O

F(150

O

C) causing the oven to shut down.

NOTE: This is fuse. It does not reset.

Magnetron TEMPERATURE FUSE

The magnetron temperature fuse located near the magnetron
is designed to prevent damage to the magnetron if an over
heated condition develops in the tube due to cooling fan failure,
obstructed air guide, dirty or blocked air intake, etc.
Under normal operation, the magnetron temperature fuse
remains closed. However, when abnormally high tempera-
tures are reached within the magnetron, the magnetron tem-
perature fuse will open at 302

O

F(150

O

C) causing the oven to

shut down.
NOTE: This is fuse. It does not reset.

Door Sensing 
Switch

Monitor Switch

Switch Lever

Secondary Interlock 
Switch

Latch Heads

Door

Содержание R-420DK

Страница 1: ... POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY INSIDE FRONT COVER BEFORE SERVICING INSIDE FRONT COVER WARNING TO SERVICE PERSONNEL 1 MICROWAVE MEASUREMENT PROCEDURE 2 FOREWORD AND WARNING 3 PRODUCT SPECIFICATIONS 4 GENERAL INFORMATION 4 OPERATION 6 TROUBLESHOOTINGGUIDE 10 TESTPROCEDURE 11 TOUCHCONTROLPANEL 21 COMPONENTREPLACEMENTANDADJUSTMENTPROCEDURE 27 PICTORIALDIAGRAM 33 POWERUNITCIRCUIT 34 C...

Страница 2: ...and transmission systems shall be repaired replaced or adjusted by procedures described in this manual before the oven is released to the owner e A microwave leakage check to verify compliance with the Federal Performance Standard should be performed on each oven prior to release to the owner BEFORE SERVICING Before servicing an operative unit perform a microwave emission check as per the Microwav...

Страница 3: ... capacitor 4 Disconnect the leads to the primary of the power transformer 5 Ensure that the leads remain isolated from other components and oven chassis by using insulation tape 6 After that procedure reconnect the power supply cord When the testing is completed 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Reco...

Страница 4: ...he center of the oven cavity The water container shall be a low form of 600 ml 20 oz beaker with an inside diameter of approx 8 5 cm 3 1 2 in and made of an electrically nonconductive material such as glass or plastic The placing of this standard load in the oven is important not only to protect the oven but also to insure that any leakage is measured accurately 4 Set the cooking control on Full P...

Страница 5: ...r is not deformed or warped E There is no other visible damage with the oven Servicing and repair work must be carried out only by trained service personnel DANGER Certain initial parts are intentionally not grounded and present a risk of electrical shock only during servicing Service person nel Do not contact the following parts while the appliance is energized High Voltage Capacitor Power Transf...

Страница 6: ...ion Pad Kitchen Timer Pad Clock pad Minute Plus Pad Power Level Pad Stop Clear Pad Start Touch on Pad Oven Cavity Light Yes Safety Standard UL Listed FCC Authorized DHHS Rules CFR Title 21 Chapter 1 Subchapter J SPECIFICATION GENERAL INFORMATION GROUNDING INSTRUCTIONS This oven is equipped with a three prong grounding plug It must be plugged into a wall receptacle that is properly installed and gr...

Страница 7: ...CUT OR RE MOVE THE ROUND GROUNDING PRONG FROM THIS PLUG OVEN DIAGRAM 1 One touch door open button Push to open door 2 Door latches The oven will not operate unless the door is securely closed 3 Removable turntable support 4 Removable turntable The turntable will rotate clockwise or counterclockwise 5 Oven lamp It will light when oven is operating or door is opened 6 Oven door with see through wind...

Страница 8: ...ble motor the cooling fan motor and the high voltage components are de energized the oven lamp remains on and the digital read out displays the time still remaining in the cook cycle when the door was opened 7 The monitor switch electrically monitors the operation of the secondary interlock switch and primary interlock relayandismechanicallyassociatedwiththedoorsothat it will function in the follo...

Страница 9: ... of the SENSOR pads NOTE The oven should not be operated on sensor immediately after plugging in the unit Wait two minutes before cooking on SENSOR 2 The coil of shut off relay RY 1 is energized the turntablemotorareturnedon butthepowertransformer is not turned on 3 After about 16 seconds the cook relay RY 2 is energized The power transformer is turned on microwaveenergyisproducedandfirststageisst...

Страница 10: ... B1 B2 GRN POWER TRANSFORMER MONITOR FUSE 20A MAGNETRON TEMP FUSE CAPACITOR 1 0µF AC 2300V AH SENSOR SCHEMATIC 2 CLOCK APPEARS ON DISPLAY 3 VARIABLE COOKING CONTROL HIGH 2 COOKING TIME PROGRAMMED 1 DOOR CLOSED NOTE CONDITION OF OVEN 4 START PAD TOUCHED 120V AC 60 Hz OVEN LAMP TURN TABLE MOTOR FAN MOTOR MONITOR SWITCH H V RECTIFIER MAGNETRON SECONDARY INTERLOCK SWITCH TTM OL FM MONITOR FUSE 20A CAV...

Страница 11: ...G A BLOWN MONITOR FUSE TEST THE DOOR SENSING SWITCH PRIMARY INTERLOCK RELAY RY2 RELAY RY1 SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH FOR PROPER OP ERATION REFERTOCHAPTER TESTPRO CEDURE NOTE MONITOR FUSE AND MONITOR SWITCH ARE REPLACED AS AN ASSEMBLY TURNTABLE MOTOR The turntable motor rotates the turntable located on the bottom of the oven cavity so that the foods on the turntable cook evenly d...

Страница 12: ...S BA016 KIT as an assembly IMPORTANT Whenever troubleshooting is performed with the power supply cord disconnected It may in some cases be necessary to connect the power supply cord after the outer case has been removed in this event 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Disconnect the leads to the prima...

Страница 13: ...ycle Oven goes into a cook cycle but extremely uneven heating is produced in oven load food Oven does not cook properly when programmed for Cooking Power 5 mode Operates properly on Cooking Power 10 HIGH mode Oven goes into COMPU DEFROST but food is not defrosted well AH sensor does not end during sensor cooking condition Oven does not shut off after a cup of water is boiling by sensor cooking Ove...

Страница 14: ...TREME CAUTION SHOULD BE OBSERVED Power output of the magnetron can be measured by performing a water temperature rise test This test shouldonlybeusedifabovetestsdonotindicateafaultymagnetronandthereisnodefectinthefollowing componentsorwiring siliconrectifier highvoltagecapacitorandpowertransformer Thistestwillrequire a 16 ounce 453cc measuring cup and an accurate mercury thermometer or thermocoupl...

Страница 15: ...he cooling fan and air guide 5 Reconnect all leads removed from components during testing 6 Reinstall the outer case cabinet 7 Reconnect the power supply cord after the outer case is installed 8 Run the oven and check all functions MAGNETRON TEMPERATURE FUSE TEST 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 A c...

Страница 16: ...terlock switch 5 Reconnect all leads removed from components during testing 6 Reinstall the outer case cabinet 7 Reconnect the power supply cord after the outer case is installed 8 Run the oven and check all functions PRIMARY INTERLOCK SYSTEM TEST DOOR SENSING SWITCH 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4...

Страница 17: ...rowave ovens proper maintenance cannot be performed with only a voltmeter and ohmmeter In this service manual the touch control panel assembly is divided into two units Control Unit and Key Unit and also the Control Unit is divided into two units LSI Unit and Power Unit and troubleshooting by unit replacement is described according to the symptoms indicated Before testing 1 Disconnect the power su...

Страница 18: ...ck does not operate properly c Cooking is not possible When testing is completed 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Reconnect all leads removed from components during testing 5 Re install the outer case cabinet 6 Reconnect the power supply cord after the outer case is installed 7 Run the oven and chec...

Страница 19: ...should indicate 120 volts if not check oven circuit RY1 and RY2 Relay Test These relays are operated by D C voltage Check voltage at the relay coil with a D C voltmeter during the microwave cooking operation DC voltage indicated Defective relay DC voltage not indicated Check diode which is connected to the relay coil If diode is good control unit is defective RELAY SYMBOL OPERATIONAL VOLTAGE CONNE...

Страница 20: ...s installed 9 Run the oven and check all functions 2 Followthetroubleshootingguidegivenbelow ifindicatordoesnotlightupafterabovecheckandrepairs are finished 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Disconnect the leads to the primary of the power transformer 5 Ensure that these leads remain isolated from ot...

Страница 21: ... oz of tap water in 1000 millilitres measuring cup 3 Place the container on the center of tray in the oven cavity 4 Close the door 5 Touch REHEAT or REHEAT SENSOR pad once Now the oven is in the sensor cooking condition and SENSOR REHEAT will appear in the display 6 The oven will operate for the first 16 seconds without generating microwave energy NOTE ERROR will appear if the door is opened or ST...

Страница 22: ...ds push plunger of select switch for more than 3 seconds This condition is same as judgement by AH sensor 9 4 After approximately 3 seconds the display shows xx xx which is remaining cooking time and the display count down If the above is not the case the control unit is probably defective If the above is proper the AH sensor is probably defective 10 Disconnect the power supply cord and then remov...

Страница 23: ...me in the clock circuit Symbol Voltage Application VC 5V LSI IC1 4 Relay Circuit A circuit to drive the magnetron fan motor turntable motor and light the oven lamp 5 Buzzer Circuit The buzzer is responsive to signals from the LSI to emit audiblesounds keytouchsoundandcompletionsound 6 Synchronizing Signal Circuit The power source synchronizing signal is available in order to compose a basic standa...

Страница 24: ... and off shut off relay RY1 The square waveform voltage is delivered to the RY1 driving circuit and RY2 control circuit 18 P05 OUT Terminal not used 19 P110 OUT Key strobe signal Signal applied to touch key section A pulse signal is input to ANI7 P100 P101 P102 and P103 terminal while one of G8 line keys on key matrix is touched 20 P111 OUT Key strobe signal Signal applied to touch key section A p...

Страница 25: ...nsor input This input is an analog input terminal from the AH sensor circuit and connected to the A D converter built into the LSI 34 ANI6 IN Input terminal to judge the model The signal out of P117 will be input into ANI6 through G1 line on key matrix The LSI will judge the model by this signal 35 ANI7 IN Signal coming from touch key When either G13 line on key matrix is touched a corresponding s...

Страница 26: ...dard voltage for LCD 59 VSS0 IN Power source voltage 5 0V The power source voltage to the LSI is input to VSS0 terminal Connected toVC 60 95 S0 S35 OUT Segment data signal Connected to LCD The relation between signals are as follows LSI signal Pin No LCD Pin No LSI signal Pin No LCD Pin No S0 60 SEG 0 S18 78 SEG 18 S1 61 SEG 1 S19 79 SEG 19 S2 62 SEG 2 S20 80 SEG 20 S3 63 SEG 3 S21 81 SEG 21 S4 64...

Страница 27: ...ltage available at its AN1 terminal With this voltage given the switches SW1 to SW5 in the LSI are turned on in such a way as to change the resistance values in parallel with R107 R111 of IC2 Changing the resistance value results in that there is the same potential at both F 3 terminal of the absolute humiditysensorandAN0terminaloftheLSI Thevoltage of AN1 terminal will indicate about 16 seconds ab...

Страница 28: ... the oven door being closed Connect an external power source to the power input terminal of the touch control panel then it is possible to check and repair the controls of the touch control panel it is also possible to check the sensor related controls of the touch control panel by using the dummy resistor s 3 Servicing Tools Toolsrequiredtoservicethetouchcontrolpanelassembly 1 Soldering iron 30W ...

Страница 29: ...NG 1 Disconnect the power supply cord 2 Make sure that a definite click can be heard when the microwave oven door is unlatched Hold the door in a closed position with one hand then push the door open button with the other this causes the latch leads to rise it is then possible to hear a click as the door switches operate 3 Visuallycheckthedoorandcavityfaceplatefordamage dents cracks signs of arcin...

Страница 30: ...t lead short one of the power transformer from the high voltage capacitor 7 Remove one 1 screw holding capacitor holder with the high voltage rectifier to the base plate 8 Disconnect rectifier terminal from capacitor High voltage rectifier assembly is now free 9 Remove capacitor holder Capacitor is now free CAUTION WHEN REPLACING HIGH VOLTAGE RECTI FIER AND HIGH VOLTAGE CAPACITOR GROUND SIDE TERMI...

Страница 31: ...ft cloth not to scratch LSI UNIT NOTE Handle the LSI unit carefully so that there is no excessive force applied to the ribbon connection LSI unit 1 Disconnect the power supply cord 2 Removeturntableandturntablesupportfromovencavity 3 Lay the oven on it s backside Remove the turntable motor cover by snipping off the material in four corners 4 Where the corners have been snipped off bend corner area...

Страница 32: ...e the bracket may be disfigured Make sure that the fan blade rotates smooth after installation Make sure that the axis of the shaft is not slanted 5 Install the fan motor to the oven cavity back plate with the two 2 screws 6 Connect the wire leads to the fan motor referring to the pictorial diagram Side View Rear View 1 Disconnect the power supply cord and remove outer case 2 Open the door and blo...

Страница 33: ...the door should be less than 0 5mm 2 The door sensing switch and secondary interlock switch interrupt the circuit before the door can be opened 3 Monitor switch contacts close when door is opened 4 Re install outer case and check for microwave leakage around door with an approved microwave survey meter Refer to Microwave Measurement Procedure DOOR REPLACEMENT REMOVAL 1 Disconnect the power supply ...

Страница 34: ...ressed toward cavity face plate 4 Check for microwave leakage around door with an approvedmicrowavesurveymeter RefertoMicrowave Measurement Procedure Note The door on a microwave oven is designed to act as an electronic seal preventing the leakage of microwave energy from oven cavity during cook cycle Thisfunctiondoesnotrequirethatdoorbeair tight moisture condensation tight or light tight Therefor...

Страница 35: ...ght socket POWER TRANSFORMER COM NO NOTE The neutral WHT GRY wire must be connected to the terminal with N mark on the power supply cord RED WHT BRN RED WHT WHT ORG WHT RED BLK RED BLU PNK GRN GRN to Oven cavity WHT WHT RED BLK WHT WHT BLUE MARK WHT RED WHT CAVITY TEMP FUSE MAGNETRON TEMP FUSE FAN MOTOR MONITOR FUSE HOLDER RED RED WHT 1 WHT GRY WHT ORG BLU GRN ORG ORG RY2 RY1 PRIMARY INTERLOCK REL...

Страница 36: ... T1 RY1 RY2 DOOR SENSING SWITCH 12PIN LEAD WIRE HARNESS CN B NC GND NC NC VR INT VA MICRO MICRO NC CN C CN A CN D AC DOOR SENSING SWITCH BUZZER OVEN LAMP FAN MOTOR TURNTABLE MOTOR OVEN LAMP FAN MOTOR TURNTABLE MOTOR D1 4 11ES1 GND VRS1 C2 1000µ 35v SP1 J1 10G471K C 2 C 3 C 9 C 4 C 1 C 5 C 6 C 8 C 7 C11 A 2 D 1 D 3 NO NO COM COM B 2 B 1 C12 AC ...

Страница 37: ...P116 P117 AVSS ANI0 ANI1 ANI2 P37 S21 SEG21 SEG35 S22 S23 S24 S25 S26 S27 S28 S29 S30 S31 S32 S33 S34 S35 P83 P82 P81 P80 P25 P36 P35 P34 P33 P32 P31 P30 P103 P102 VSS1 P101 P100 VDD0 ANI7 ANI6 ANI5 ANI4 ANI3 AVREF R101 75kF R40 4 7k R67 15k R66 15k R65 15k R64 15k R63 15k R62 15k R61 15k R60 15k R79 270k ANI6 ANI7 P100 P101 P102 P103 R78 270k R77 270k R76 270k R75 270k R74 270k R102 37 4kF R100 1...

Страница 38: ...S 5 Printed Wiring Board of Power Unit WH 1 SH B SH A 1 C3 C4 C5 R3 C2 F C1 10 D4 D2 D1 D3 J1 D9 D10 RY3 CN D D8 ZD1 VRB D U R2 R1 R6 R5 SP1 3 E B D6 D5 Q2 R4 2 6 11 P S RY2 T1 AC VRS1 5 D7 OMIF D U 9 8 7 E Q1 B 4 E RY1 AC OL TTM FM B Q3 CN C CN C CN B CN A 1 1 9 12 1 1 1 2 XA VH 2 2 ...

Страница 39: ...INET PARTS 2 1 GDAI B057MRP0 M Base plate 1 AR 2 2 GLEGPB004MRF0 M Foot 4 AB 2 3 GCABUB092MRP0 M Outer case cabinet R 420DK 1 AW 2 3 GCABUB088MRP0 M Outer case cabinet R 420DW 1 AV CONTROL PANEL PARTS 3 1 CPWBFB042MRU0 M Control unit 1 BL 3 1A QCNCMA446DRE0 J 2 pin connector CN A 1 AC 3 1B QCNCMA275DRE0 J 2 pin connector CN B 1 AB 3 1C FW VZB146MRE0 M 12Pin wire harness CN C 1 AG C2 VCEAB31VW108M ...

Страница 40: ...r frame assembly R 420DW 1 AP 5 1 1 LSTPPB021MRF0 M Latch head 1 AE 5 1 2 MSPRTA046WRE0 M Latch spring 1 AB 5 2 FDORFB062MRT0 M Door panel 1 AW 5 3 PSHEPB021MRE0 M Sealer film 1 AE 5 4 GCOVHB042MRF0 M Choke cover 1 AG 5 5 HPNL B087MRE0 M Door screen R 420DK 1 AK 5 5 HPNL B088MRE0 M Door screen R 420DW 1 AM MISCELLANEOUS 6 1 FW VZB125MRE0 M Stop switch harnnes 1 AF 6 2 FW VZB168MRE0 M Main wire har...

Страница 41: ...H OVEN AND CABINET PARTS 2 3 4 7 6 7 1 5 4 6 4 8 4 11 7 2 7 10 1 15 4 9 6 3 6 5 6 4 2 1 7 10 1 12 4 10 7 2 7 2 7 5 4 3 1 13 7 3 7 6 1 10 7 6 1 9 7 8 7 8 4 2 7 5 1 11 1 3 1 4 7 4 1 8 1 8 4 4 7 1 4 1 1 1 1 2 2 2 2 2 2 2 2 2 7 5 7 5 4 12 7 5 6 6 1 7 1 6 4 5 1 14 7 9 7 7 7 9 7 7 ...

Страница 42: ...3 6 4 5 1 2 3 A B C D E F G H A B C D E F G H CONTROL PANEL PARTS 5 1 5 1 2 5 1 1 5 3 5 4 5 5 5 2 DOOR PARTS MISCELLANEOUS 3 2 1 3 2 2 3 2 3 3 2 3 5 3 4 3 1 3 5 3 3 Actual wire harness may be different from illustration 6 9 6 2 6 1 ...

Страница 43: ...CESSORIES DOOR PROTECTION SHEET PLASTIC BAG PACKING CASE TOP PAD ASSEMBLY INTO THE OVEN CAVITY 6 5 TURNTABLE TRAY 6 4 TURNTABLE SUPPORT 6 8 OPERATION MANUAL TRAY PACK SPADPB038MRE0 BOTTOM PAD ASSEMBLY TRAY HOLDER Non replaceable items ...

Страница 44: ...2000 BY SHARP CORPORATION ALL RIGHTS RESERVED No part of this publication may be repro duced stored in retrieval systems or trans mitted in any form or by any means elec tronic mechanical photocopying recording orotherwise withoutpriorwrittenpermission of the publisher ...

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