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R - 2 2 0 D W
R - 2 3 0 D K
R - 2 3 0 D W

DESCRIPTION AND FUNCTION OF COMPONENTS

DOOR OPEN MECHANISM

The door is opened by pulling the door, refer to the Figure
D-1.

Figure D-1. Door Open Mechanism

DOOR SENSING AND SECONDARY INTERLOCK
SWITCHES

The secondary interlock switch is mounted in the lower
position of the latch hook and the door sensing switch in the
primary interlock system is mounted in the upper position of
the latch hook. They are activated by the latch heads on the
door. When the door is opened, the switches interrupt the
power to all high voltage components. A cook cycle cannot
take place until the door is firmly closed thereby activating
both interlock switches. The primary interlock system con-
sists of the door sensing switch and primary interlock relay
located on the control circuit board.

MONITOR SWITCH

The monitor switch is activated (the contacts opened) by the
latch head on the door while the door is closed. The switch
is intended to render the oven inoperative, by means of
blowing the C/T fuse, when the contacts of the primary
interlock relay (RY2) and secondary interlock switch fail to
open when the door is opened.

Functions:
1. When the door is opened, the monitor switch contacts

close (to the ON condition) due to their being normally
closed. At this time the primary interlock relay (RY2) and
secondary interlock switch are in the OFF condition
(contacts open) due to its being normally open contact
switches.

2. As the door goes to a closed position, the monitor switch

contacts are first opened and then the door sensing
switch and secondary interlock switch contacts close.

3. If the door is opened, and the primary interlock relay

(RY2) and the secondary interlock switch contact fail to
open, the C/T fuse blows simultaneously with closing of
the monitor switch contacts.

CAUTION: BEFORE REPLACING A BLOWN C/T FUSE,

TEST THE DOOR SENSING SWITCH, PRI-
MARY INTERLOCK RELAY (RY2), SECOND-

ARY INTERLOCK SWITCH AND MONITOR
SWITCH FOR PROPER OPERATION. (RE-
FER TO CHAPTER "TEST PROCEDURE").

NOTE: C/T FUSE AND MONITOR SWITCH ARE

REPLACED AS AN ASSEMBLY

TURNTABLE MOTOR

The turntable motor rotates the turntable located on the
bottom of the oven cavity, so that the food on the turntable
is cooked evenly. The turntable may turn in either direction.

COOLING FAN MOTOR

The cooling fan motor drives a blade which draws external
cool air. This cool air is directed through the air vanes
surrounding the magnetron and cools the magnetron. This
air is channelled through the oven cavity to remove steam
and vapors given off from the heating foods. It is then
exhausted through the exhausting air vents at the oven
cavity.

MAGNETRON THERMAL CUT-OUT

The thermal cut-out located on the top of the oven cavity is
designed to prevent damage to the magnetron if an over
heated condition develops in the tube due to cooling fan
failure, obstructed air guide, dirty or blocked air intake, etc.
Under normal operation, the thermal cut-out remains closed.
However, when abnormally high temperatures are reached
within the magnetron, the thermal cut-out will open at  257˚F
(125˚C), causing the oven to shut down.

C/T FUSE

 1. The C/T fuse blows when the contacts (COM-NO) of the

primary interlock relay (RY2) and secondary interlock
switch remain closed with the oven door open and when
the monitor switch closes.

2. If the wire harness or electrical components are short-

circuited, this C/T fuse blows  to prevent an electric shock
or fire hazard.

3. The C/T fuse, located on the top of the oven cavity, is

designed to prevent damage to the oven by fire. If the
food load is overcooked, by either error in cook time or
defect in the timer, the C/T fuse will open.

Under normal operation, the C/T fuse remains closed.
However, when abnormally high temperatures are reached
within the oven cavity, the C/T fuse will open at 248˚F
(120˚C), causing the oven to shut down or when the electric
currents beyond 15A flow, the C/T fuse will open.

Latch Heads

Latch Hook

Door

Door
Sensing
Switch

Monitor
Switch

Secondary
Interlock
Switch

Содержание R-220DW

Страница 1: ...ICING INSIDE FRONT COVER WARNING TO SERVICE PERSONNEL 1 MICROWAVE MEASUREMENT PROCEDURE 2 FOREWORD AND WARNING 3 PRODUCT SPECIFICATIONS 4 GENERAL INFORMATION 4 OPERATION 6 TROUBLESHOOTING GUIDE 9 TEST PROCEDURE 10 TOUCH CONTROL PANEL 18 COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE 22 PICTORIAL DIAGRAM 28 CONTROL PANEL CIRCUIT 29 PARTS LIST 31 PACKING AND ACCESSORIES 32 S1004R220DPW R 220DW R 230...

Страница 2: ...neration and transmission systems shall be repaired replaced or adjusted by procedures described in this manual before the oven is released to the owner e A microwave leakage check to verify compliance with the Federal Performance Standard should be performed on each oven prior to release to the owner BEFORE SERVICING Before servicing an operative unit perform a microwave emission check as per the...

Страница 3: ...ge capacitor 4 Disconnect the leads to the primary of the power transformer 5 Ensure that the leads remain isolated from other components and oven chassis by using insulation tape 6 After that procedure reconnect the power supply cord When the testing is completed 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Re...

Страница 4: ...er of the oven cavity The water container shall be a low form of 600 ml 20 oz beaker with an inside diameter of approx 8 5 cm 3 1 2 in and made of an electrically nonconductive material such as glass or plastic The placing of this standard load in the oven is important not only to protect the oven but also to insure that any leakage is measured accurately 4 Set the cooking control on Full Power Co...

Страница 5: ...door packing is not damaged D The door is not deformed or warped E There is not any other visible damage with the oven Servicing and repair work must be carried out only by trained service personnel DANGER Certaininitialpartsareintentionallynotgroundedandpresent a risk of electrical shock only during servicing Service personnel Do not contact the following parts while the appliance is energized Hi...

Страница 6: ... 18 1 8 Height 11 3 8 Depth 14 5 8 Cooking Cavity Dimensions Width 12 3 8 0 8 Cubic feet Height 8 1 4 Depth 13 Control Complement Touch Control System Clock 1 00 12 59 Timer 0 99 minutes 99 seconds Microwave Power for Variable Cooking Repetition Rate P HI Full power throughout the cooking time P 90 approx 90 of FULL Power P 80 approx 80 of FULL Power P 70 approx 70 of FULL Power P 60 approx 60 of ...

Страница 7: ...ally 3 Pronged Plug Grounded Receptacle Box Grounding Pin 3 Pronged Receptacle OVEN DIAGRAM 1 Oven door with see through window 2 Safety door latches 3 Door hinges 4 Door seals and sealing surfaces 5 Turntable motor shaft 6 Removable turntable support 7 Removable turntable 8 Ventilation openings Rear 9 Oven lamp CAUTION DO NOT UNDER ANY CIRCUMSTANCES CUT OR REMOVE THE ROUND GROUNDING PRONG FROM TH...

Страница 8: ...r sensing switch secondary interlock switch andprimaryinterlockrelayareactivatedwiththefollowing results The circuits to the oven lamp turntable motor the cooling fan motor and the high voltage components are de energized and the digital read out displays the time still remaining in the cook cycle when the door was opened 7 Themonitorswitchiselectricallymonitoringtheoperation of the secondary inte...

Страница 9: ...MAGNETRON CAPACITOR 0 86µF C T FUSE 120V AC 60 Hz OVEN LAMP TURN TABLE MOTOR FAN MOTOR MONITOR SWITCH SECONDARY INTERLOCK SWITCH TTM OL FM GRN A3 COM N O DOOR SENSING SWITCH B1 B2 RY 1 RY 2 CONTROL UNIT PRIMARY INTERLOCK RELAY MAGNETRON THERMAL CUT OUT A1 POWER TRANSFORMER RECTIFIER MAGNETRON CAPACITOR 0 86µF C T FUSE 120V AC 60 Hz OVEN LAMP TURN TABLE MOTOR FAN MOTOR MONITOR SWITCH SECONDARY INTE...

Страница 10: ... RY2 SECOND ARY INTERLOCK SWITCH AND MONITOR SWITCH FOR PROPER OPERATION RE FER TO CHAPTER TEST PROCEDURE NOTE C T FUSE AND MONITOR SWITCH ARE REPLACED AS AN ASSEMBLY TURNTABLE MOTOR The turntable motor rotates the turntable located on the bottom of the oven cavity so that the food on the turntable is cooked evenly The turntable may turn in either direction COOLING FAN MOTOR The cooling fan motor ...

Страница 11: ...KZ as an assembly IMPORTANT Whenever troubleshooting is performed with the power supply cord disconnected It may in some cases be necessary to connect the power supply cord after the outer case has been removed in this event 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Disconnect the leads to the primary of the...

Страница 12: ...power cord is plugged into wall receptacle All letters and indicators do not ap pear in display when power cord is first plugged into wall outlet Display does not operate properly when STOP CLEAR key is touched Buzzer should sound and time of day should appear in display C T fuse blows when the door is opened Fan motor does not operate All other electric components function Oven lamp does not ligh...

Страница 13: ...y performing a water temperature rise test This test shouldonlybeusedifabovetestsdonotindicateafaultymagnetronandthereisnodefectinthefollowing componentsorwiring siliconrectifier highvoltagecapacitorandpowertransformer Thistestwillrequire a 16 ounce 453cc measuring cup and an accurate mercury thermometer or thermocouple type temperature tester For accurate results the following procedure must be f...

Страница 14: ...he cooling fan air guide 5 Reconnect all leads removed from components during testing 6 Reinstall the outer case cabinet 7 Reconnect the power supply cord after the outer case is installed 8 Run the oven and check all functions CAUTION IFTHETHERMALCUT OUTINDICATESANOPENCIRCUITATROOMTEMPERATURE REPLACE THERMAL CUT OUT C HIGH VOLTAGE RECTIFIER TEST 1 Disconnect the power supply cord and then remove ...

Страница 15: ...cabinet 7 Reconnect the power supply cord after the outer case is installed 8 Run the oven and check all functions PRIMARY INTERLOCK SYSTEM TEST DOOR SENSING SWITCH 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Isolatetheswitchandconnecttheohmmetertothecommon COM andnormallyopen NO terminal of the switch The met...

Страница 16: ... OPEN CIRCUIT AT ROOM TEMPERATURE REPLACE THE C T FUSE 5 Reconnect all leads removed from components during testing 6 Reinstall the outer case cabinet 7 Reconnect the power supply cord after the outer case is installed 8 Run the oven and check all functions The touch control panel consists of circuits including semiconductors such as LSI ICs etc Therefore unlike conventional microwave ovens proper...

Страница 17: ... components during testing 5 Re install the outer case cabinet 6 Reconnect the power supply cord after the outer case is installed 7 Run the oven and check all functions TEST PROCEDURES PROCEDURE LETTER COMPONENT TEST J KEY UNIT TEST 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 If the display fails to clear whe...

Страница 18: ...erminal of the relay RY2 on the control unit with an A C voltmeter The meter should indicate 120 volts if not check oven circuit RY1 and RY2 Relay Test These relays are operated by D C voltage Check voltage at the relay coil with a D C voltmeter during the microwave cooking operation DC voltage indicated Defective relay DC voltage not indicated Check diode which is connected to the relay coil If d...

Страница 19: ...given below if indicator does not light up after above check and repairs are finished 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Disconnect the leads to the primary of the power transformer 5 Ensure that these leads remain isolated from other components and oven chassis by using insulation tape 6 After that p...

Страница 20: ...iquid Crystal Display TOUCH CONTROL PANEL ASSEMBLY OUTLINE OF TOUCH CONTROL PANEL 3 Power Source Circuit This circuit generates voltage necessary in the control unitfromtheAClinevoltage Inaddition thesynchronizing signal is available in order to compose a basic standard time in the clock circuit Symbol Voltage Application VC 5V LSI IC1 4 Relay Circuit To drive the magnetron fan motor turntable mot...

Страница 21: ...g to the Model By using the A D converter contained in the LSI DC voltage in accordance with the Model in operation is applied to set up its function 14 P43 IN To input signal which communicates the door open close information to LSI Door close H level signal 0V Door open L level 5V 15 BZ OUT Signal to sound buzzer 2 0 kHz A Key touch sound B Completion sound 16 R00 OUT Key strobe signal Signal ap...

Страница 22: ...SEG0 SEG1 OUT Terminal not used 34 SEG2 OUT Magnetron high voltage circuit driving signal To turn on and off the cook relay RY2 The signals holds L level during micro wave cooking and H level while not cook ing In other cooking modes variable cook ing thesignalturnsto H leveland L level in repetition according to the power level 35 SEG3 OUT Terminal not used 36 SEG4 OUT Oven lamp fan motor and tur...

Страница 23: ...ven itself is so short that the two can t be separated For those models check and repair all the controls sensor relatedonesincluded ofthetouchcontrolpanel while keeping it connected to the oven B On some models the power supply cord between the touch control panel and the oven proper is so long enough that they may be separated from each other For thosemodels therefore itispossibletocheckandrepai...

Страница 24: ...gh voltage capacitor and High voltage rectifier assembly 2 Hot parts Oven lamp Magnetron High voltage transformer WARNING FOR WIRING 1 Disconnect the power supply cord 2 Visuallycheckthedoorandcavityfaceplatefordamage dents cracks signs of arcing etc Carry out any remedial work that is necessary before operating the oven Do not operate the oven if any of the following conditions exist 1 Door does ...

Страница 25: ...OMPONENTS REMOVAL HIGH VOLTAGE CAPACITOR AND HIGH VOLTAGE RECTIFIER ASSEMBLY POWER TRANSFORMER REMOVAL 1 Disconnect the power supply cord and remove outer case 2 Open the oven door and block it open 3 Discharge high voltage capacitor 4 Disconnect the wire leads main wire harness and H V wire from power transformer 5 Disconnect the lead from magnetron filament 6 Disconnect the lead of the power tra...

Страница 26: ...ges holding the turntable motor cover to the bottom plate with the cutting pliers as shown in Figure C 3 CAUTION DO NOT DROP THE TURNTABLE MOTOR COVER INTO THE OVEN AFTER CUTTING THE BRIDGES BECAUSE IT WILL DAMAGE THE WIRE LEADS OF THE MOTOR AND IT IS DIFFICULT TO REMOVE IT OUT OF THE OVEN 5 Removetheturntablemotorcoverfromthebottomplate 6 Disconnect the wire leads from the turntable motor 7 Remov...

Страница 27: ...pports the shaft of the fan motor on the flat table 4 Apply the screw lock tight into the hole for shaft of the fan blade 5 Install the fan blade to the shaft of fan motor by pushing thefanbladewithasmall lightweight ballpeenhammer or rubber mallet CAUTION Do not hit the fan blade strongly when installed because the bracket may be transformed Make sure that the fan blade rotates smooth after insta...

Страница 28: ...when the door is opened 4 Re install outer case and check for microwave leakage around the door with an approved microwave survey meter Refer to Microwave Measurement Procedure Figure C 6 Latch Switch Adjustments switch But the switch will be caught by the bar of the latch hook 8 2 Thenpullouttheswitchwhilepushingtheplungerofthe switch again 8 3 Now the secondary interlock switch is free 9 To remo...

Страница 29: ...Procedures B An approved microwave survey meter should be used to assure compliance with proper microwave radiation emission limitation standards After any service make sure of the following 1 Door latch heads smoothly catch latch hook through latch holes and that latch head goes through center of latch hole 2 Deviation of door alignment from horizontal line of cavity face plate is to be less than...

Страница 30: ...CORD 120V 60Hz GRD H N NOTE The grounding conductor of the power supply cord has been grounded by power supply cord fixing screw The screw must always be kept tight NOTE The neutral WHT wire must be connected to the terminal with N mark on the power supply cord RED WHT DOOR SENSING SWITCH GRY RED POWER TRANSFORMER HIGH VOLTAGE WIRE B BLK Blue Mark NOTE Hot RED wire must be connected to the termina...

Страница 31: ... 16v C21 10µ 35v R10 15k R50 20kF R20 15k R6 15k R5 1k HZ4C3 ZD1 C3 0 01µ 25v C40 0 01µ 25v C5 0 1µ 25v C6 0 1µ 25v C7 0 1µ 25v C4 S12 SEG19 VC3 B Z R00 R01 R02 R03 P20 P21 P22 P23 K00 K01 K02 K03 COM0 COM1 VC2 VC1 SEG18 SEG17 SEG16 SEG15 SEG14 SEG13 S11 S10 S 9 S 8 S 7 S 6 S 5 S 4 S 3 S 2 S 1 C 1 C 2 C 3 0 01µ 25v C11 0 01µ 25v SP1 PKM22EPT D20 J1 D21 RY2 AC120V 60Hz OVEN LAMP TURNTABLE MOTOR FAN...

Страница 32: ... 16v C21 10µ 35v R10 15k R50 20kF R20 15k R6 15k R5 1k HZ4C3 ZD1 C3 0 01µ 25v C40 0 01µ 25v C5 0 1µ 25v C6 0 1µ 25v C7 0 1µ 25v C4 S12 SEG19 VC3 B Z R00 R01 R02 R03 P20 P21 P22 P23 K00 K01 K02 K03 COM0 COM1 VC2 VC1 SEG18 SEG17 SEG16 SEG15 SEG14 SEG13 S11 S10 S 9 S 8 S 7 S 6 S 5 S 4 S 3 S 2 S 1 C 1 C 2 C 3 0 01µ 25v C11 0 01µ 25v SP1 PKM22EPT D20 J1 D21 RY2 AC120V 60Hz OVEN LAMP TURNTABLE MOTOR FAN...

Страница 33: ...DW 1 BA 3 1 DPWBFC028WRUZ Control unit R 230DK 1 BA 3 1 DPWBFC028WRUZ Control unit R 230DW 1 BA 3 2 FPNLCB477WRKZ Control panel frame with key unit and LCD R 220DW 1 BB 3 2 FPNLCB481WRKZ Control panel frame with key unit and LCD R 230DW 1 BB 3 2 FPNLCB482WRKZ Control panel frame with key unit and LCD R 230DK 1 BB 3 2 1 FUNTKA972WREZ Key unit R 220DW 1 AT 3 2 1 FUNTKA976WREZ Key unit R 230DW 1 AT 3...

Страница 34: ...6 8 TCAUAA156WRR0 User caution label R 230DW 1 AF 6 9 TCAUAA257WRRZ Monitor caution 1 AC 6 10 TCAUAA253WRR0 Earth caution 2 AC 6 11 TCAUAA240WRR0 Screw caution 1 AC SCREWS AND WASHERS 7 1 XHPSD40P08K00 Screw 4mm x 8mm 5 AA 7 2 LX EZA042WRE0 Special screw 2 AB 7 3 LX WZA028WRE0 Special washer 1 AB 7 4 XHTSD40P12RV0 Screw 4mm x 12mm 1 AA 7 5 XHTSD40P08RV0 Screw 4mm x 8mm 5 AA 7 6 XHPSD30P06000 Screw...

Страница 35: ...PARTS 7 8 2 1 7 8 7 10 7 10 7 9 7 5 7 5 A 4 6 4 4 4 9 7 1 7 8 7 7 4 10 7 1 1 12 7 8 7 8 7 8 4 1 2 2 2 3 7 8 7 8 7 8 4 13 2 3 7 2 4 16 7 3 1 10 6 11 1 11 7 5 7 4 1 3 1 7 7 6 1 1 1 1 1 2 1 6 4 3 1 5 7 9 7 1 1 8 6 10 6 10 6 9 1 2 7 8 1 9 1 4 4 3 4 2 4 14 4 14 4 7 4 11 6 2 6 1 4 15 4 8 6 7 4 5 4 12 4 17 A ...

Страница 36: ...leaned by ethyl alcohol 6 4 5 1 2 3 6 4 5 1 2 3 A B C D E F G H A B C D E F G H MISCELLANEOUS CONTROL PANEL PARTS DOOR PARTS 2000 SHARP CORP 3S2 530E Printed in U S A COPYRIGHT 2000 BY SHARP CORPORATION ALL RIGHTS RESERVED No part of this publication may be reproduced stored in retrieval systems or transmitted in any form or by any means electronic mechanical pho tocopying recording or otherwise w...

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