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R-209(IN)
R-209(W)
R-209(Y)

REMOVAL

1. Disconnect the oven from the power supply.
2. Open the door slightly.
3. Insert a putty knife (thickness of about 0.5mm) into the

gap between the choke cover and corner portion of
door panel as shown in Figure C-5 to free engaging
parts.

4. Pry the choke cover by inserting a putty knife in order

shown in figure C-5.

5. Release choke cover from door panel.
6. Now choke cover is free.

NOTE: When carrying out any repair to the door, do

not bend or warp the slit choke (tabs on the
door panel assembly) to prevent microwave
leakage.

Figure C-5. Door Disassembly

7. Release two (2) pins of door panel from two (2) holes

of upper and lower oven hinges by lifting up.

8. Now, door panel is free from oven cavity.
9. Release door panel from ten (10) tabs of door frame

and remove door frame by sliding the door panel
downward.

10.Now, door panel with sealer film is free.
11.Tear sealer film from door panel.
12.Now, door panel is free.
13.Slide latch head upward and remove it from door frame

with releasing latch spring from door frame and latch
head.

14.Now, latch head and latch spring are free.
15.Remove door screen from door frame.
16.Now, door screen is free.

RE-INSTALL

1. Re-install door screen to door frame.
2. Re-install latch spring to the head. Re-install latch

spring to the door frame. Re-install latch head to the
door frame.

3. Re-install door panel to door frame by fitting ten (10)

tabs of door frame to ten (10) holes of door panel.

4. Put sealer film on door panel. Refer to "Sealer Film"

and figure C-7, on how to handle the new film.

DOOR REPLACEMENT

5. Catch two (2) pins of door panel on two (2) hole of upper

and lower oven hinges.

6. Re-install choke cover to door panel by pushing.

Note: After any service to the door;
(A) Make sure that monitored latch switch, latch switch

and monitor switch are operating properly. (Refer
to chapter "Test Procedures".).

(B) An approved microwave survey meter should be

used to assure compliance with proper micro-
wave radiation emission limitation standards.

After any service, make sure of the following :

1. Door latch heads smoothly catch latch hook through

latch holes and that latch head goes through center of
latch hole.

2. Deviation of door alignment from horizontal line of

cavity face plate is to be less than 1.0mm.

3. Door is positioned with its face pressed toward cavity

face plate.

4. Check for microwave leakage around door with an

approved microwave survey meter. (Refer to Micro-
wave Measurement Procedure.)

Note:

The door on a microwave oven is designed to act
as an electronic seal preventing the leakage of
microwave energy from oven cavity during cook
cycle. This function does not require that door be
air-tight, moisture (condensation)-tight or light-
tight. Therefore, occasional appearance of mois-
ture, light or sensing of gentle warm air movement
around oven door is not abnormal and do not of
themselves, indicate a leakage of microwave en-
ergy from oven cavity.

Figure C-6. Door Replacement

After adjustment, check the following.

1. In and out play of door remains less than 0.5mm when

in the latched position. First check upper position of
latch hook, pushing and pulling upper portion of door
toward the oven face. Then check lower portion of the
latch hook, pushing and pulling lower portion of the
door toward the oven face. Both results (play in the

door) should be less than 0.5mm.

2. The monitored latch switch, latch switch interrupt the

circuit before the door can be opened.

3. Monitor switch contacts close when door is opened.
4. Re-install outer case and check for microwave leakage

around door with an approved microwave survey meter.
(Refer to Microwave Measurement Procedure.)

Choke Cover

Door Frame

Putty Knife

Upper Oven Hinge

Lower
Oven
Hinge

Lower Oven
Hinge

Choke Cover