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R-1480
R-1481
R-1482

RELAY

CONNECTED COMPONENTS

RY1

Oven lamp / Fan motor / Stirrer motor

RY2

Power transformer

RY3

Turntable motor

RY4

Hood fan motor

2. 120 volts A.C. is supplied to the primary winding of the

power transformer and is converted to about 3.3 volts
A.C. output on the filament winding, and approximately
2000 volts A.C. on the high voltage winding.

3. The filament winding voltage heats the magnetron

filament and the H.V. winding voltage is sent to a voltage
doubler circuit.

4. The microwave energy produced by the magnetron is

channelled through the waveguide into the cavity feed-
box, and then into the cavity where the food is placed to
be cooked.

5. Upon completion of the cooking time, the power

transformer, oven lamp, etc. are turned off, and the
generation of microwave energy is stopped. The oven
will revert to the OFF condition.

6. When the door is opened during a cook cycle, monitor

switch, door sensing switch, secondary interlock switch
and primary interlock relay are activated with the following
results. The circuits to the stirrer motor, the cooling fan
motor, the turntable motor, and the high voltage
components are de-energized, and the digital read-out
displays the time still remaining in the cook cycle when
the door was opened.

7. The monitor switch is electrically monitoring the operation

of the secondary interlock switch and primary interlock
relay (RY2) and is mechanically associated with the door
so that it will function in the following sequence.
(1) When the door opens from a closed position, the

primary interlock relay and secondary interlock switch
open their contacts, and then the monitor switch
contacts close.

(2) When the door is closed from the open position, the

monitor switch contacts first open, and then the
contacts of the secondary interlock switch and door
sensing switch close.

If the secondary interlock switch and primary interlock relay
(RY2) fail with their contacts closed when the door is
opened, the closing of the monitor switch contacts will form
a short circuit through the monitor fuse, secondary interlock
switch and primary interlock relay (RY2), causing the moni-
tor fuse to blow.

POWER LEVEL P-0 TO P-90 COOKING

When Variable Cooking Power is programmed, the 120
volts A.C. is supplied to the power transformer intermittently
through the contacts of relay (RY2) which is operated by the
control unit within an interval second time base. Microwave
power operation is as follows:

VARI-MODE

ON TIME

OFF TIME

Power 10(P-HI)

32 sec.

0 sec.

(100% power)

Power 9(P-90)

30 sec.

2 sec.

(approx. 90% power)

Power 8(P-80)

26 sec.

6 sec.

(approx. 80% power)
Power 7(P-70)

24 sec.

8 sec.

(approx. 70% power)

Power 6(P-60)

22 sec.

10 sec.

(approx. 60% power)

Power 5(P-50)

18 sec.

14 sec.

(approx. 50% power)

 Power 4(P-40)

16 sec.

16 sec.

(approx. 40% power)

Power 3(P-30)

12 sec.

20 sec.

(approx. 30% power)

Power 2(P-20)

 8 sec.

24 sec.

(approx. 20% power)

Power 1(P-10)

 6 sec.

26 sec.

(approx. 10% power)

Power 0(P-0)

 0 sec.

32 sec.

(0% power)

 Note: The ON/OFF time ratio does not correspond with

the percentage of microwave power, because
approx. 2 seconds are needed for heating of the
magnetron filament.

COMPU COOK

COMPU COOK will automatically compute the microwave
power and cooking time. Set the desired program by touch-
ing one of the COMPU COOK pad, and number pad to
select menu. Enter the weight or quantity by touching the
Number pads. When the START pad is touched, the follow-
ing operations occur:
1. The COOK indicator will light.
2. The cooking time will appear on the display and start

counting down to zero. The cooking time is adjusted
automatically according to the weight of the food.

3. The shut-off relays (RY1, RY2 and RY3) are energized,

turning on the oven lamp, turntable motor, cooling fan
motor and convection motor. The power supply voltage
is applied to the heating element.

4. Now, the oven is in the microwave cooking mode.

COMPU DEFROST COOKING

The COMPU DEFROST key is a special function key to
defrost meats and poultry faster and better. COMPU DE-
FROST automatically defrosts roast beef, etc.. Touch the
COMPU COOK pad and number pad to select menu and
enter the food weight  by touching the number pads. When
the START pad is touched, the oven will cook according to
the special cooking sequence.

Содержание R-1480

Страница 1: ...RODUCT SPECIFICATIONS 4 GENERAL INFORMATION 4 OPERATION 6 TROUBLESHOOTING GUIDE 11 TEST PROCEDURE 12 TOUCH CONTROL PANEL ASSEMBLY 21 COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE 26 PICTORIAL DIAGRAM 34 CONTROL PANEL CIRCUIT 35 PRINTED WIRING BOARD 36 PARTS LIST 37 PACKING AND ACCESSORIES 42 S3807R1480X R 1480 R 1481 R 1482 OVER THE RANGE MICROWAVE OVEN MODELS SERVICE MANUAL SHARP CORPORATION Thi...

Страница 2: ...ion and transmission systems shall be repaired replaced or adjusted by procedures described in this manual before the oven is released to the owner e A microwave leakage check to verify compliance with the Federal Performance Standard should be performed on each oven prior to releasing oven to the owner BEFORE SERVICING Before servicing an operative unit perform a microwave emission check as per t...

Страница 3: ...ge capacitor 4 Disconnect the leads to the primary of the power transformer 5 Ensure that these leads remain isolated from other components and oven chassis by using insulation tape 6 After that procedure reconnect the power supply cord When the testing is completed 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 ...

Страница 4: ... of the oven cavity The water container shall be a low form of 600 ml 20 oz beaker with an inside diameter of approx 8 5 cm 3 1 2 in and made of an electrically nonconductive material such as glass or plastic The placing of this standard load in the oven is important not only to protect the oven but also to insure that any leakage is measured accurately 4 Set the cooking control on Full Power Cook...

Страница 5: ...tive C The door packing is not damaged D The door is not deformed or warped E There is not any other visible damage with the oven Servicing and repair work must be carried out only by trained service personnel DANGER Certaininitialpartsareintentionallynotgroundedandpresent a risk of electrical shock only during servicing Service personnel Do not contact the following parts while the appliance is e...

Страница 6: ...prox 30 of Full Power P 20 approx 20 of Full Power P 10 approx 10 of Full Power P 0 No power throughout the cooking time CUSTOM HELP pad BREAKFAST pad POPCORN pad SNACKS REHEAT pad COMPU DEFROST pad COMPU COOK pad Number selection pads POWER LEVEL pad KITCHEN TIMER CLOCK pad MINUTE PLUS pad TURNTABLE ON OFF pad START TOUCH ON pad WORK LIGHT pad NIGHT LIGHT pad FAN HI LO pad Oven Cavity Light 30W x...

Страница 7: ...IAGRAM 1 Oven door with see through window 2 Door hinges 3 Stirrer cover 4 Turntable motor shaft 5 Oven lamp It will light when oven is operating or door is open 6 Door latches The oven will not operate unless the door is securely closed 7 Auto Touch control panel 8 Time display Digital display 99 minutes 99 seconds 9 Ventilation openings 10 Light Cover 11 Grease filters 12 Removable turntable The...

Страница 8: ...play will clear and will appear COOKING CONDITION Program desired cooking time touching the NUMBER pads When the START pad is touched the following operations occur 1 The contacts of relays are closed and components connected to the relays are turned on as follows For details refer to Figure O 2 1 2 3 4 5 6 7 8 9 0 CUSTOM HELP 1 Coffee tea 2 Roll muffin fresh 3 Roll muffin frozen 4 Hot cereal 5 Sc...

Страница 9: ...a short circuit through the monitor fuse secondary interlock switch and primary interlock relay RY2 causing the moni tor fuse to blow POWER LEVEL P 0 TO P 90 COOKING When Variable Cooking Power is programmed the 120 volts A C is supplied to the power transformer intermittently through the contacts of relay RY2 which is operated by the control unit within an interval second time base Microwave powe...

Страница 10: ... filter RK 230 must be provided to filter the air before it leaves the oven _ AIR FLOW VENTILATION METHODS HOT AIR EXHAUST 1 VERTICAL VENTING For this venting method hot air rising from the conventional range below is drawn in by the hood fan motor through the grease filters at the right and left sides of the base cover up through the right and left sides of the oven cavity then discharged vertica...

Страница 11: ... B7 B5 B3 B1 High Low A1 A3 B9 A7 A5 N O E1 E2 DOOR SENSING SWITCH SECONDARY INTERLOCK SWITCH 120 V AC 60 Hz HOOD LAMP HL HL RY3 RY1 RY2 PRIMARY INTERLOCK RELAY FM STM OL TTM HOOD FAN THERMAL CUT OUT HOOD CAPACITOR RY4 RY5 N C CAVITY THERMAL CUT OUT SSR MAGNETRON TEMPERATURE FUSE FUSE 20A TURNTABLE MOTOR FAN MOTOR STIRRER MOTOR MAGNETRON OVEN LAMP MONITOR SWITCH BLK WHT POWER TRANSFORMER HIGH VOLT...

Страница 12: ...s channelled through the oven cavity to remove steam and vapors given off from the heating foods It is then exhausted through the exhausting air vents at the oven cavity HOOD FAN MOTOR The hood fan motor is a two speed single phase double pole induction type requiring a hood fan capacitor It is located outside the upper rear part of the oven cavity is to remove from around the oven hot air rising ...

Страница 13: ...ly cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Disconnect the leads to the primary of the power transformer 5 Ensure that the leads remain isolated from other components and oven chassis by using insulation tape 6 After that procedure reconnect the power supply cord When the testing is completed 1 Disconnect the power supply cord and then ...

Страница 14: ...n cook cycle But it does light when door is opened Fan motor does not operate Oven lamp and turntable motor operate Turntable motor does not operate Oven lamp lights and fan motor operate Oven does not go into cook cycle when START pad is touched Oven seems to be operating but little or no heat is produced in oven load Food incompletely cooked or not cooked at all at end of cook cycle Oven goes in...

Страница 15: ... the temperature stabilizes Record the temperature of the water 2 Place the cup of water in the oven Operate oven at POWER 10 HIGH selecting more than 60 seconds cook time Allow the water to heat for 60 seconds measuring with a stop watch second hand of a watch or the digital read out countdown 3 Remove the cup from the oven and again measure the temperature making sure to stir the thermometer or ...

Страница 16: ...ven cavity especially the cooling fan and air guide 5 Reconnect all leads removed from components during testing 6 Reinstall the outer case cabinet 7 Reconnect the power supply cord after the outer case is installed 8 Run the oven and check all functions MAGNETRON TEMPERATURE FUSE TEST 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high ...

Страница 17: ...ing 6 Reinstall the outer case cabinet 7 Reconnect the power supply cord after the outer case is installed 8 Run the oven and check all functions F SECONDARY INTERLOCK SWITCH TEST H MONITOR SWITCH TEST G PRIMARY INTERLOCK SYSTEM TEST DOOR SENSING SWITCH 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Isolatetheswi...

Страница 18: ...reconnect the wire lead to the monitor switch COM terminal and check the continuity of the monitor circuit 5 Reconnect all leads removed from components during testing 6 Reinstall the outer case cabinet 7 Reconnectthepowersupplycordafter the outer case is installed 8 Run the oven and check all functions Secondary Interlock Switch Monitor Switch Screw Driver Ohmmeter Black White White J HOOD THERMA...

Страница 19: ... 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Disconnect the leads to the primary of the power transformer 5 Ensure that these leads remain isolated from other components and oven chassis by using insulation tape 6 After that procedure re connect the power supply cord 1 Key Unit NOTE 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block i...

Страница 20: ...NIT TEST 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 If the display fails to clear when the STOP CLEAR pad is depressed first verify the flat ribbon cable is making good contact verify that the door sensing switch stop switch operates properly that is the contacts are closed when the door is closed and open wh...

Страница 21: ...ood motor RY5 Approx 24 0V D C Hood motor HIGH LOW selection 8 Disconnect the power supply cord and then remove outer case 9 Open the door and block it open 10 Discharge high voltage capacitor 11 Reconnect all leads removed from components during testing 12 Re install the outer case cabinet 13 Reconnect the power supply cord after the outer case is installed 14 Run the oven and check all functions...

Страница 22: ... the door and block it open 3 Discharge high voltage capacitor 4 Disconnect the leads to the primary of the power transformer 5 Ensure that these leads remain isolated from other components and oven chassis by using insulation tape 6 After that procedure re connect the power supply cord 7 Follow the troubleshooting guide given below for repair STEPS OCCURRENCE CAUSE OR CORRECTION The rated AC volt...

Страница 23: ...d the filament serves as cathode The Fluorescent Display has 8 digits 15 segments are used for displaying figures The touch control section consists of the following units as shown in the touch control panel circuit 1 Key Unit 2 Control Unit The principal functions of these units and the signals com municated among them are explained below Key Unit The key unit is composed of a matrix signals gene...

Страница 24: ...2 OUT Terminal not used 17 P51 OUT Magnetron high voltage circuit driving signal To turn on and off the cook relay RY2 In P HI operation the signals holds L level during mi crowave cooking and H level while not cooking In other cook ing modes P 90 P 80 P 70 P 60 P 50 P 40 P 30 P 20 P 10 P 0 the signal turns to H level and L level in repetition according to the power level 18 P50 OUT Terminal not u...

Страница 25: ...2 VSS IN Power source voltage 5V VC voltage of power source circuit input 33 P27 IN Signal coming from touch key When any one of G12 line keys on key matrix is touched a corresponding signal will be input into P27 When no key is touched the signal is held at L level 34 P26 IN Signal similar to P27 When any one of G11 line keys on key matrix is touched a corresponding signal will be input into P26 ...

Страница 26: ...y strobe signal Signal applied to touch key section A pulse signal is input to P27 P24 terminal while one of G6 line keys on key matrix is touched 52 P04 OUT Segment data signal Signal similar to P13 Key strobe signal Signal applied to touch key section A pulse signal is input to P27 P24 terminal while one of G5 line keys on key matrix is touched 53 P04 OUT Segment data signal Signal similar to P1...

Страница 27: ... power source to the power input terminal of the touch control panel then it is possible to check and repair the controls of the touch control panel it is also possible to check the sensor related controls of the touch control panel by using the dummy resistor s 4 Servicing Tools Tools required to service the touch control panel assembly 1 Soldering iron 30W It is recommended to use a soldering ir...

Страница 28: ...is bent or warped 5 There are defective parts in the door interlock system 6 There are defective parts in the microwave generating and transmission assembly 7 There is visible damage to the oven Do not operate the oven 1 Without the RF gasket Magnetron 2 If the wave guide or oven cavity are not intact 3 If the door is not closed 4 If the outer case cabinet is not fitted 3 Sharp edge Bottom plate O...

Страница 29: ...CaseRemoval And proceed as follows 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Remove one 1 screw holding the hood duct to the oven cavity front flange 5 Disconnect the stop switch harness from the chassis supportanddisconnectthewireleadsfromthefanmotor 6 Lift up the fan motor side of the hood duct 7 Disconnect filament leads of transformer from the magnetron and capacit...

Страница 30: ...ENED SE CURELY 1 Disconnect the power supply cord remove the oven from wall and remove outer case Refer to procedure of RemovalofOvenfromWall and OutercaseRemoval 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Disconnect the wire leads from the fan motor and the chassis support and release them from the holes of hood duct 5 Remove the one 1 screw holding the hood duct to th...

Страница 31: ...al cut out cavity from the one slit of the oven cavity top plate 8 Disconnect the wire leads from the thermal cut out cavity 9 Now the thermal cut out cavity is free TEMPERATURE FUSE MAGNETRON REMOVAL 1 Disconnect the power supply cord and remove the oven from wall and remove outer case Refer to procedure of RemovalofOvenfromWall and OutercaseRemoval 2 Open the door and block it open 3 Discharge h...

Страница 32: ...nd secure it by one canoe clip STIRRER COVER AND STIRRER FAN INSTALLATION 1 Disconnect the power supply cord 2 Remove one 1 screw holding the hood exhaust louver to oven cavity front flange 3 Remove the hood exhaust louver from the oven by pushingtherightandlefttabsofthehoodexhaustlouver Refer to procedure of HOOD EXHAUST LOUVER OVEN LAMP REMOVAL 1 Disconnect the power supply cord 2 Open the door ...

Страница 33: ...nel Locator pin Clip F Clip E POSITIVE LOCK CONNECTOR NO CASE TYPE REMOVAL 1 Disconnect the power supply cord and remove the oven from wall and remove outer case Refer to procedure of RemovalofOvenfromWall and OutercaseRemoval 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Push the lever of positive lock connector 5 Pull down on the positive lock connector CAUTION WHEN CONN...

Страница 34: ... hinge pins from the upper and lower oven hinges 9 Now the door assembly is free Note When the individual parts are replaced refer to Door Disassembly DOOR ASSEMBLY RE INSTALL 1 Onre installingdoor insertthelowerovenhingetolower door hinge pin 2 Insert the upper oven hinge to the upper door hinge pin 3 Shut the door close the contacts of interlock switches 4 Make sure upper and lower oven hinges a...

Страница 35: ...nts are as follows 6 Place door assembly on a soft cloth with latches facing up Note As the engaging part of choke cover and door frame are provided at 15 places do not force any particular part CHOKE COVER 7 Insert a putty knife thickness of about 0 5mm into the gap A between the choke cover and door stopper and between the choke cover and the door frame as shown Figure C 3 to free engaging parts...

Страница 36: ...KET to Chassis Support CN E GRY WHT WHT WHT BLU WHT WHT WHT BLK SECONDARY INTERLOCK SWITCH N O N C COM COM MONITOR SWITCH FUSE HOLDER N O N O GRN RED N O COM DOOR SENSING SWITCH CN B CN E CN F CN E CN A 1 1 9 1 1 1 3 2 12 3 5 7 PRIMARY INTERLOCK RELAY RY1 RY2 RY4 RY1 N O RY1 COM RY2 N O RY2 COM GRY C100 T1 HOOD FAN MOTOR STIRRER MOTOR 1 2 3 4 5 6 WHT RED YLW BLU BLK WHT RED YLW BLU BLK 1 2 RED GRN...

Страница 37: ...55 P54 P53 P52 P51 P50 P47 P46 P45 P44 P43 P42 INT1 P40 RESET P71 P70 XIN XOUT VSS C100 7µ 230v D2 D3 D4 a b c d 5 6 11 SSR1 C30 R31 4 7k DOOR SWITCH CF1 CST4 00MGW CLOCK KITCHEN TIMER STOP CLEAR POWER LEVEL MINUTE PLUS NIGHT LIGHT FAN HI LO TURN TABLE ON OFF CUSTOM HELP POPCORN BREAK FAST COMPU COOK COMPU DEFROST SNACKS REHEAT WORK LIGHT 1 7 2 8 3 9 4 0 5 6 D30 S101D01 13 3 2 3 2 1 4 10G471K C1 0...

Страница 38: ...R81 R82 R70 R71 R72 R73 35 3 1 B B B B B E E E E B E E E E E E B B B B B Q30 Q20 Q40 Q3 R83 R78 D77 IC2 34 42 C3 4 3 5 6 1 3 5 7 1 1 7 2 9 1 7 5 3 1 9 R30 C110 R110 R3 Q26 SSR1 Q25 Q24 Q4 D30 Q28 Q1 IC1 J12 J13 J14 C72 C30 C8 C70 C71 C73 QKITPB027MRE0 R91 R92 R93 J6 J4 J2 J5 J7 J3 33 CN G CN E R20 D31 R8 C21 R31 40 43 C2 C9 C4 44 45 C1 C100 D2 D3 41 39 38 C20 RY2 J1 RY1 Q27 D26 D28 D27 CN B CN B H...

Страница 39: ...ANGKB009MRY0 M Hood lamp glass assembly R 1480 1 AN 2 7 FANGKB010MRY0 M Hood lamp glass assembly R 1481 1 AM 2 7 FANGKB011MRY0 M Hood lamp glass assembly R 1482 1 AM 2 7 1 LANGQB016MRP0 M Hood lamp glass angle R 1480 1 AG 2 7 1 LANGQB020MRP0 M Hood lamp glass angle R 1481 1 AG 2 7 1 LANGQB027MRP0 M Hood lamp glass angle R 1482 1 AG 2 7 2 PGLSPB004MRE0 M Hood lamp glass 1 AH 2 8 PCOVPB064MRt0 M Bas...

Страница 40: ... FPNLCB205MRK0 M Control panel sub assembly R 1480 1 AZ 3 2 FPNLCB211MRK0 M Control panel sub assembly R 1481 1 AZ 3 2 FPNLCB212MRK0 M Control panel sub assembly R 1482 1 AZ 3 2 1 FUNTKB153MRE0 M Key unit R 1480 1 AU 3 2 1 FUNTKB159MRE0 M Key unit R 1481 1 AU 3 2 1 FUNTKB160MRE0 M Key unit R 1482 1 AU 3 2 2 GMADIB030MRF0 M Display window 1 AF 3 3 XEPSD30P10XS0 M Screw 3mm x 10mm 5 AB OVEN PARTS 4 ...

Страница 41: ...te 1 AC 6 5 TINSKB048MRR0 M Wall template 1 AB 6 6 QW QZB023MRE0 M High voltage wire A 1 AD 6 7 FW VZB145MRE0 M Main harness A 1 AU 6 8 TCAUAA025WRR0 M Caution label 2 AA 6 9 TCAUAB015MRR0 M Monitor caution label 1 AA 6 10 TCAUAB005MRR0 M DHHS caution label 1 AB 6 11 FW VZB149MRE0 M Stop switch harness 1 AM 6 12 PFIL B004MRE0 M Chacoal filter 1 AH 6 13 PFIL B002MRE0 M Grease filter 1 AF 6 14 PCLIC...

Страница 42: ... 4 7 3 6 10 7 5 7 3 7 1 1 16 1 13 7 8 7 3 1 17 4 18 7 3 7 9 7 9 7 8 4 15 1 10 7 1 4 9 1 10 1 9 4 22 7 6 7 7 1 8 4 17 7 8 2 3 2 2 4 6 4 5 4 3 6 13 2 8 1 2 4 14 4 18 7 3 6 13 4 2 1 16 1 13 6 14 4 10 7 5 4 11 1 3 1 15 4 12 7 3 4 7 4 8 1 4 1 6 1 7 7 8 4 4 1 5 1 3 6 8 7 3 4 20 1 11 7 3 7 3 1 1 7 2 2 4 2 7 1 2 7 2 7 2 2 7 6 9 6 8 4 16 6 12 1 14 ...

Страница 43: ... 2 3 A B C D E F G H A B C D E F G H 6 6 6 7 6 11 6 1 5 6 5 4 5 3 4 21 5 5 1 5 2 1 5 2 5 5 5 6 5 6 6 1 1 5 2 4 5 2 2 5 2 3 6 1 2 6 1 3 6 1 7 6 1 5 6 1 6 6 1 4 3 2 2 3 2 1 3 3 3 3 3 3 3 2 3 1 7 3 3 1E DOOR PARTS CONTROL PANEL PARTS MISCELLANEOUS ...

Страница 44: ...ms or trans mitted in any form or by any means elec tronic mechanical photocopying record ing or otherwise without prior written per mission of the publisher GREASE FILTER x 2 6 13 INSTALL MATERIAL ASSEMBLY 6 1 6 2 6 3 OPERATION MANUAL WALL TEMPLATE INSTALLATION INSTRUCTION 6 4 TOP TEMPLATE 6 5 4 3 TURNTABLE TRAY TOP PAD SPADBB026MRE0 BOTTOM PAD SPADBB025MRE0 PACKING CASE WRAP COVER SSAKH0103MRE0 ...

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