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Shark HPB  •  9.801-190.0  •  Rev.  7/13

OPERA

TOR’S MANU

AL

 

P

RESSURE 

W

ASHER  

32

ITem  paRT NO.   DeSCRIpTION  

qTy

  1  

8.751-216.0 

Crankcase  

1

 2* 

See Kits Below  Plunger Oil Seal 

3

 3* 

See Kits Below  O-Ring Ø1.78 x 31.47 

3

 4* 

See Kits Below   Pressure Ring 

3

 5* 

See Kits Below U-Seal 

3

 6* 

See Kits Below  Intermediate Ring 

3

 7*  See Kits Below U-Seal 

3

  8 

9.803-199.0 

Washer, Copper 

1

  9 

9.802-926.0 

Plug, Brass 1/2 

1

  10 

8.751-218.0 

Manifold Head 

1

 11* 

See Kits Below  O-Ring Ø2.62 x 17.13 

6

 12* 

See Kits Below  Valve Assembly 

6 

 13* 

See Kits Below  O-Ring Ø2.62 x 20.29 

6

  14 

9.802-928.0 

Valve Plug 

6

  15 

9.802-938.0 

Manifold Stud Bolt 

8

 16  9.802-884.0  Washer 

16

  17 

9.803-198.0 

Copper Washer 3/8 

1

  18 

9.802-925.0 

Brass Plug 3/8 

1

ITem  paRT NO.   DeSCRIpTION  

qTy

  23 

9.802-944.0 

Screw, Hex, 8mm x18mm 

8

  24 

8.717-210.0 

Closed Bearing Housing 

1

  25 

9.803-192.0 

O-Ring Ø1.78 x 60.05 

2

  26 

8.933-011.0 

Tapered Roller Bearing 

2

  27 

8.751-222.0 

Crankshaft (5030,3540) 

1

   8.751-223.0  Crankshaft 

(4030, 4035) 

 1

  28 

9.803-167.0 

Crankshaft Key 

 1

  29 

9.802-921.0 

Oil Dip Stick 

1

   30 

9.803-140.0 

Crankshaft Seal 

1

 31  9.803-178.0  Shim 

2

  32 

8.717-209.0 

Bearing Housing 

1

 33*  See Kits Below  Plunger Nut, M8 

3

 34* 

See Kits Below  Copper Spacer 

3

 35* 

See Kits Below  Plunger (4035) 

3

   See Kits Below  Plunger (4030, 5030) 

3

   See Kits Below  Plunger (3540) 

3

TORqUe 

SpeCS

Item # Ft.-lbs

14

75

15

30

23

8

33

9

43

13

48

7.6

8.751-186.0   km3540R.3
8.751-187.0   km4030R.3
8.751-188.0 km4030l.3
8.751-189.0 km4035R.3
8.751-190.0 km4035l.3
8.751-191.0 km5030R.3
8.751-192.0 km5030l.3

km.3 SeRIeS pUmp explODeD vIeW

km.3 SeRIeS pUmp explODeD vIeW paRTS lIST

Содержание HPB-353007A

Страница 1: ...UAL To locate your local Shark Commercial Pressure Washer Dealer nearest you visit www sharkpw com Hpb MODEL ORDER HPB 392007A 1 109 109 0 HPB 353007A HPB 353007B HPB 353007C 1 109 110 0 1 109 111 0 1 109 112 0 LISTED 98011900 1 ...

Страница 2: ... 14 Maintenance Charts 15 Oil Change Record 15 Preventative Maintenance 16 Maintenance Service 17 18 Exploded View 19 Exploded View Parts List 20 21 Control Panel Exploded View Parts List 22 23 Float Tank Option Exploded View Parts List 24 25 Auto Start Stop Options Exploded View Parts List 26 Auto Start Stop Steam Options Exploded View Parts List 27 Pump Assembly Exploded View Parts List 28 Steam...

Страница 3: ...model and serial numbers will be found on a decal attached to the pressure washer You should record both serial number and date of purchase and keep in a safe place for future reference UU1 Unloader Valve Exploded View and Parts List 31 KM 3 Pump Exploded View and Parts List 32 33 Specifications 34 35 Burner Specifications 36 KNA Burner Replacement Parts Parts Lists 37 38 Warranty ...

Страница 4: ... single phase will be provided with a ground fault circuit interrupter GFCI If rated more than 250 volts or more than single phase this product should only be con nected to a power supply receptacle protected by a GFCI DANGER Improper connection of the equipment grounding conductor can result in a risk of elec trocution Check with a qualified electrician or service personnel if you are in doubt as...

Страница 5: ...able support Keep good footing and balance at all times Important Safety Information 10 Keep operating area clear of all persons WARNING use protective eye wear and clothing when operating this equipment WARNING High pressure spray can cause paint chips or other particles to become airborne and fly at high speeds To avoid personal injury eye hand and foot safety devices must be worn 11 E ye h a n ...

Страница 6: ...RATOR S MANUAL P RESSURE WASHER 6 Important Safety Information 21 Do not operate this machine when fatigued or under the influence of alcohol prescription medications or drugs Follow the maintenance instructions specified in the manual ...

Страница 7: ...der Downstream Detergent Injector Pump Fresh Water Faucet not included Garden Hose not included High Pressure Hose Burner Motor Insulated Spray Gun Variable Pressure Insulated Wand Control Handle Detergent Bucket not included Detergent Pick Up Hose Burner Chamber Control Panel Pump Switch Burner Switch Discharge Nipple Quick Coupler Nozzle Coupler Pressure Switch Unloader GFCI High Pressure Nozzle...

Страница 8: ...lar back Insert quick coupler onto discharge nipple and secure by pushing quick coupler collar forward STEP 5 Connect the high pressure hose to the pump discharge fitting Push coupler collar forward until secure STEP 2 Check fuel tank and pump oil levels STEP 4 Attach the high pressure hose to the spray gun using teflon tape on hose threads 98011900 3 98011900 4 Fuel Cap 98011900 5 98001190 5 9800...

Страница 9: ...a poorly ventilated area out side fresh air may have to be piped to the burner and a fan installed to bring air into the machine Avoid small locations or areas near exhaust fans Electrical This machine when installed must be electrically grounded in accordance to local codes Check for proper power supply using a volt meter Placement Do not locate near any combustible material Keep all flammable ma...

Страница 10: ...Turn switch to pump position When a steady stream of water flows from the spray gun and wand the ma chine is ready for cold water clean ing by turning the variable pressure control handle clockwise to raise the pressure For hot water washing turn the switch to the burner position The burner will light automatically when the trigger on the spray gun is pulled 98001190 8 98001190 10 98001190 11 9800...

Страница 11: ...th fresh water Place de tergent suction tube directly into cleaning solution and apply to surface at low pressure for best results limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top Allow detergent to remain on surface 1 3 minutes Do not allow detergent to dry on surface If surface appears to be drying simply wet down surface with fresh water...

Страница 12: ...e washer When the pressure washer is not being operated or is being stored for more than one month follow these instructions 1 Replenish pump oil to upper level 2 Drain fuel from fuel tank fuel line and filter 3 Cover the pressure washer and store in a clean dry place that is well ventilated away from open flame or sparks After Extended Storage CAUTION Prior to restarting thaw out any possible ice...

Страница 13: ...r replace Dried up detergent plugging metering valve Disassemble and clean thoroughly High viscosity of detergent Dilute detergent to specifications Hole in detergent line s Repair hole Low detergent level Add detergent if needed Discharge water temperature above 180 F Lower discharge water temperature PUMP RUNNING NORMALLY BUT PRESSURE LOW ON INSTALLATION Pump sucking air Check water supply and p...

Страница 14: ...ils with soot remover Lime build up on coils Clean inside of coils using coil cleaner Improper burner nozzle See Burner Specifications WATER TEMPERATURE TOO HOT Incoming water to machine warm or hot Lower incoming water temperature Fuel pump pressure too high Lower fuel pressure Fuel pump defective Replace fuel pump Detergent line sucking air Tighten all clamps Check detergent line for holes Defec...

Страница 15: ... conditions Oil Change Record MAINTENANCE SCHEDULE Replace Fuel Lines Annually Pump Oil Inspect Daily inspect the oil level Change After first 50 hours then every 500 hours or annually Clean Burner Filter Monthly More often if fuel quality is poor Remove Burner Soot Annually Burner Adjustment Cleaning Annually De scale Coil Annually More often if required Replace High Pressure Nozzle Every 6 month...

Страница 16: ...peratures drop below 32 F protecting your machine against freezing is nec essary Store the machine in a heated room If this is not possible then mix a 50 50 solution of anti freeze water or windshield washer fluid with water in a 5 gal lon bucket Place a short section of garden hose into the bucket and connect it to the machine Elevate the bucket and turn the pump on to siphon the anti freeze thro...

Страница 17: ...uld result from con tamination Ignition Circuit Periodically inspect wires spring contact and elec trodes for condition security and proper spacing For transformer test CAUTION 10 000 VOLTS use defect free insulated screwdriver and keep fingers off blade Lay blade across one contact OK if arc will span 1 2 between end of blade and other contact Electrode Setting See illustration below Burner Nozzl...

Страница 18: ... is being used Next check the air adjustment on the burner An oily black smoky fire indicates a lack of air and the air band should be moved to allow the air to flow through the burner Sharp eye burning white fumes indicate too much air flowing through the combustion chamber The air band should be moved to allow less air to flow through the burner To adjust start machine and turn burner ON Loosen ...

Страница 19: ...0 70 22 46 59 52 16 48 44 4 36 17 43 13 37 34 38 54 56 55 58 57 25 26 71 75 26 75 71 14 8 53 9 30 10 18 29 84 87 71 75 1 50 6 33 51 15 49 For Detail See Optional Float Tank Illus For Detail See Steam Valve Options Illus 48 72 3 61 77 74 76 77 80 To Fuel Tank 11 86 69 45 81 82 35 60 27 41 71 65 20 Exploded View 67 19 68 30 49 50 For Detail See Pump Illus 21 88 42 24 85 73 79 83 78 ...

Страница 20: ...ulation Disk 1 34 8 706 248 0 Plug 3 8 1 Exploded View Parts List ITEM PART NO DESCRIPTION QTY 35 9 802 171 0 Nipple 3 8 x 3 8 NPT Street Male 1 36 9 149 003 0 Manifold Coil Discharge 1 37 9 802 043 0 Elbow 1 2 JIC x 1 2 Female 1 38 8 918 423 0 Hose 3 8 x 22 1 39 8 706 958 0 Hose Barb 1 4 Barb 1 4 Pipe 90 1 40 9 802 273 0 Wheel 5 Caster w Brake 1 41 9 802 789 0 Nut 3 8 Hex 2 42 8 719 935 0 Retaine...

Страница 21: ... 804 082 0 Washer 1 4 Flat Zinc 2 80 9 802 254 0 Fuel Line 1 4 28 81 9 802 448 0 Conduit Water Tite 2 25 ft 82 9 802 517 0 Connector 1 2 L T 90 Black 1 83 9 802 765 0 Screw 1 4 20 x 1 2 BH Black 2 84 9 802 436 0 Cord Service 10 3 109 0 41 9 802 437 0 Cord Service 10 4 111 0 41 9 802 425 0 Cord Service 8 3 110 0 41 85 8 706 141 0 Coupling 1 2 x Steel Pipe 1 86 9 802 793 0 Nut Cage 1 4 x 16 Gauge 4 ...

Страница 22: ... Relief 3 4 Watertight 110 0 1 1 1 2 3 4 5 6 9 10 11 2 8 14 18 16 17 20 12 13 13 19 21 7 28 23 25 22 24 Control Panel exploded view Control Panel Parts List 26 27 33 38 39 37 32 31 30 35 36 34 32 13 15 17 17 16 17 17 ITEM PART NO DESCRIPTION QTY 8 8 750 095 0 Thermostat 302 1 9 9 802 283 0 Hour Meter Optional 1 10 8 712 357 0 Nozzle SAQCMEG 0055 Red 109 0 1 8 712 358 0 Nozzle SAQCMEG 1505 5 Yellow...

Страница 23: ...ut 3 4 1 23 9 802 525 0 Locknut 1 2 1 24 9 802 103 0 Bushing Snap 5 8 1 25 9 802 518 0 Strain Relief Straight L T Large 1 26 9 800 018 0 Label Tipover Hazard 1 27 9 800 049 0 Label Cleaning Solution 1 28 9 802 526 0 Lock Nut 3 4 All Models 1 29 9 802 457 0 Din Rail 4 Time Delay Option 2 30 9 802 491 0 Block Terminal 4 Pole Auto Start Stop Time Delay Option 1 31 9 802 472 0 Timer Solid State 120V 5...

Страница 24: ...3 47 19 20 21 22 23 54 21 ITEM PART NO DESCRIPTION QTY 1 8 706 645 0 Tank Float 1 2 9 803 269 0 Shelf Float Tank Black 1 3 9 802 767 0 Screw 3 8 x 3 4 HH NC Whiz Loc 4 4 9 802 039 0 Elbow 1 2 JIC x 3 8 Female 90 1 5 9 803 277 0 Screw 5 16 x 1 2 Whiz Loc 4 6 9 802 259 0 Hose 1 2 Push On 20 7 9 802 201 0 Clamp Screw 6 3 8 8 932 994 0 Valve Float 1 ITEM PART NO DESCRIPTION QTY 9 802 062 0 Ball Float ...

Страница 25: ...1 4 Pipe 90 1 31 9 802 187 0 Valve Flow Control w Metering 1 32 8 705 973 0 Nipple 1 4 Hex Steel 1 33 9 802 632 0 Cap Valve w 1 4 Gauge Port 1 34 9 802 254 0 Hose 1 4 Push on 14 35 8 933 006 0 Switch MV60 Flow 1 36 8 706 168 0 Elbow 3 8 Male Pipe 1 37 9 804 555 0 Cross 1 2 Female w 1 4 20 Hole 1 38 9 800 026 0 Label Open For Steam 1 39 8 706 997 0 Adapter 1 4 x 1 8 1 40 9 804 554 0 Screw 10 32 x 2...

Страница 26: ...Fem Push on 2 6 9 802 259 0 Hose 1 2 Push on 16 7 9 802 039 0 Elbow 1 2 JIC 3 8 1 8 9 802 129 0 Elbow 1 2 JIC x 3 8 1 9 9 802 362 0 Unloader VB8 w Switch 1 10 Pump Please See Specifications Pages 11 8 707 256 0 Pump Protector 1 2 1 auto start stop options parts list 5 8 9 10 11 12 1 13 2 4 7 6 15 14 16 5 3 ITEM PART NO DESCRIPTION QTY 12 9 802 632 0 Cap Valve with 1 4 Ga Port 1 13 9 802 458 0 Swit...

Страница 27: ... 3 8 90 1 9 9 802 362 0 Unloader VB8 w Switch 1 10 9 803 044 0 Elbow 3 8 Male Pipe 1 11 9 802 459 0 Switch Flow 1 12 9 802 039 0 Elbow 1 2 JIC 3 8 1 13 8 706 207 0 Elbow 3 8 Street 1 5 8 9 10 11 12 1 13 2 4 7 6 15 14 16 17 18 19 20 21 22 23 3 6 22 ITEM PART NO DESCRIPTION QTY 14 8 706 309 0 Adapter 3 8 x 3 8 Steel 1 15 8 707 256 0 Pump Protector 1 2 1 16 For Pump Please See Specifications Pages 17...

Страница 28: ... 707 256 0 Pump Protector 1 2 1 2 9 802 458 0 Pressure Switch 1 4 1 3 9 802 039 0 Elbow 1 2 JIC x 3 8 90 1 4 9 802 146 0 Swivel 1 2 GHF 1 5 For Unloader Please See Specifications Pages 6 For Pump Please See Specifications Pages 7 9 802 632 0 Cap Valve w 1 4 Port 1 8 8 706 864 0 Plug 1 8 Countersunk 1 1 2 3 4 Pump Assembly Parts List 7 5 6 8 ...

Страница 29: ... 9 802 459 0 Switch MV 60 Flow 1 7 9 802 146 0 Swivel 1 2 MP x 3 4 GHF w Strainer 1 6 8 5 10 2 14 2 11 1 7 9 4 3 12 13 Steam Options exploded view Steam Options Parts List ITEM PART NO DESCRIPTION QTY 8 For Unloader Please See Specifications Pages 9 For Pump Please See Specifications Pages 10 9 800 026 0 Label Open For Steam 1 11 9 802 254 0 Hose 1 4 Push On 14 12 9 802 039 0 Elbow 1 2 JIC x 3 8 1...

Страница 30: ...ff Flex 1 5 8 710 384 0 Gun ST 1500 5000 PSI 10 4 GPM 1 6 9 802 225 0 Detergent Injector Non Adjust 3 109 0 110 0 111 0 112 0 1 98011900 32 7 2 1 4 3 8 6 9 10 5 Pressure Nozzle Hose Spray Gun Assembly exploded view Hose Spray Gun Assembly Parts List ITEM PART NO DESCRIPTION QTY 7 9 802 160 0 Strainer 1 4 Hose Barb 1 8 9 802 166 0 Coupler 3 8 Female 1 9 802 100 0 Quick Coupler O Ring Large 1 9 6 39...

Страница 31: ...ector 40 mm 1 13 9 149 002 0 Sliding Connector H 1 2 1 9 149 005 0 Sliding Connector H 3 8 1 14 9 196 011 0 Plug 5 8 18 UNF 1 15 O Ring 12 ID x 2 CS A 2 16 O Ring 6 ID x 2 CS A 1 ITEM Part description KIT qty 17 9 149 006 0 Sliding Connector Guide 1 18 O Ring Back up A 1 19 Conical Seal C 1 20 O Ring 6 75 x 1 78 BN80 A 1 21 Spring Seat C 1 22 Plunger Spring B 1 23 8 762 001 0 Banjo Bolt 1 2 1 8 76...

Страница 32: ...ss Plug 3 8 1 item Part no Description QTY 23 9 802 944 0 Screw Hex 8mm x18mm 8 24 8 717 210 0 Closed Bearing Housing 1 25 9 803 192 0 O Ring Ø1 78 x 60 05 2 26 8 933 011 0 Tapered Roller Bearing 2 27 8 751 222 0 Crankshaft 5030 3540 1 8 751 223 0 Crankshaft 4030 4035 1 28 9 803 167 0 Crankshaft Key 1 29 9 802 921 0 Oil Dip Stick 1 30 9 803 140 0 Crankshaft Seal 1 31 9 803 178 0 Shim 2 32 8 717 20...

Страница 33: ... See below KM 3 Series Pump Exploded View parts List Repair kit nO 8 751 237 0 8 751 238 0 8 933 023 0 9 802 603 0 9 802 609 0 KIT DESCRIPTION Plunger 4035 18mm Plunger 4030 5030 20mm Plunger 3540 15mm Complete Valve Plunger Oil Seals item numbers included 33 34 35 36 37 38 33 34 35 36 37 38 33 34 35 36 37 38 11 12 13 2 No of cylinders kit will service 1 1 1 6 3 Repair kit nO 8 725 360 0 8 725 362...

Страница 34: ...4H 9 802 374 0 6 HP 230v 1ph 60Hz 9 802 336 0 2AK54H 8 715 550 0 1 109 110 0 KM 4035 8 751 189 0 9 175 018 0 9 175 016 0 2BK80H 9 802 389 0 7 5 HP 230v 1ph 60Hz 8 715 097 0 2BK52H 9 802 386 0 1 109 111 0 KM 4035 8 751 189 0 9 175 018 0 9 175 016 0 2BK80H 9 802 389 0 7 5 HP 230v 3ph 60Hz 8 751 014 0 2BK50H 8 715 583 0 1 109 112 0 KM 4035 8 751 189 0 9 175 018 0 9 175 016 0 2BK80H 9 802 389 0 7 5 HP...

Страница 35: ...0 0 AX 36 2 9 802 408 0 8 724 281 0 NA 9 802 551 0 9 802 461 0 9 802 463 0 110 0 Hx1 3 8 9 802 401 0 BX 36 2 9 802 416 0 8 724 281 0 8 724 306 0 9 802 551 0 8 933 007 0 9 802 463 0 111 0 Hx1 3 8 9 802 401 0 BX 36 2 9 802 416 0 8 724 272 0 8 724 305 0 9 802 551 0 9 802 461 0 9 802 463 0 112 0 Hx1 3 8 9 802 401 0 BX 36 2 9 802 416 0 8 724 268 0 8 724 312 0 9 802 550 0 9 802 460 0 9 802 465 0 Specifi...

Страница 36: ...72 0 9 802 661 0 9 802 635 0 9 802 645 0 9 802 640 0 9 802 670 0 1 109 112 0 9 802 557 0 8 717 272 0 9 802 647 0 9 802 642 0 9 802 645 0 9 802 640 0 9 802 670 0 Burner Burner Fuel Pump Fuel Model Assy Fuel Nozzle Transformer Motor Solenoid Cord Solenoid Coil Electrode 1 109 109 0 8 918 903 0 8 717 272 0 8 919 115 0 8 750 518 0 9 802 645 0 9 802 640 0 8 750 778 0 1 109 110 0 8 918 903 0 8 717 272 0...

Страница 37: ...Shark HPB 9 801 190 0 Rev 7 13 37 PRESSURE WASHER OPERATOR S MANUAL For best performance specify genuine KNA replacement parts KNA burner Replacement Parts ...

Страница 38: ...FLANGE 3 8 8 751 073 0 COUPLING FLEX 5 16 x 5 16 1 38 8 750 816 0 SCREW 10 32 X 1 4 GROUNDING 1 9 8 750 520 0 FAN 4 53 X 2 42 1 2 BORE F115 62S 1 39 8 750 768 0 SCREW 1 4 20 x 1 WHIZ LOC FLANGE 4 9 8 751 072 0 FAN 4 53 x 2 42 x 313 BORE F115 625 1 40 8 750 771 0 SCREW 1 4 20 X 1 2 PHIL FHMS 4 11 8 750 547 0 CONNECTOR 37 DEG FLARE X 1 8 NPT LONG 1 42 LABEL BRAND NAME 1 12 8 750 545 0 CONNECTOR 37 D...

Страница 39: ...o floods fires wind freezing earthquakes tornadoes hurricanes and lightning strikes 7 Defects caused by water sediments rust corrosion thermal expansion scale deposits or a contaminated water sup ply such as water in the unit with chloride content higher than that of 80 mg liter or use of chemicals not approved or recommended by Shark 8 Defects caused by improper voltage voltage spikes or power tr...

Страница 40: ...www sharkpw com Shark HPB 9 801 190 0 Revised 7 13 Printed in U S A or Mexico ...

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