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3

Functional safety (FS)

Achievable safety integrity

Addendum to the Operating Instructions – Synchronous Servomotors CMP40 – 112, CMPZ71 – 100

16

3.8

Achievable safety integrity

A  safety-rated  encoder  complements  a  safety  system  consisting  of  several  system
components.

The safety-rated encoders AK0H and AK1H are certified for the safety functions men-
tioned above according to the following standards:

SIL 2 according to EN 62061/IEC 61508

PL d according to EN ISO 13849-1

The  achieve  safety  integrity  in  the  entire  safety  system,  performance  level  (PL)  or
safety integrity level (SIL) is determined by the following:

The selected safety structure, category (Cat.)

Reliability of the used system components (PL, B

10d

, MTTF

d

, ...)

The  MTTF

d

  value  is  calculated  specifically  for  the  application  based  on  the  B

10d

value for the component and the switching frequency of the application.

Diagnostic coverage (DC

avg

)

The  diagnostic  coverage  is  realized  via  an  external  encoder  evaluation  unit.  The
external encoder evaluation unit must meet the requirements in chapter "Encoder
evaluation unit" (→ 

2

 26).

Failure due to a common cause (CCF) with categories 2, 3, and 4.

The achieved safety integrity for the selected safety system must be determined in the
overall evaluation of the system. The required characteristic safety values and safety
characteristics  for  the  safety-rated  encoders  in  chapter  "Technical  data"  (→ 

2

  24)

must be observed.

In addition to the product documentations, the characteristic safety values of compon-
ents  by  SEW‑EURODRIVE  are  also  available  on  the  SEW‑EURODRIVE  homepage
on the Internet and in the SEW‑EURODRIVE library for the Sistema software of the In-
stitute  for  Occupational  Safety  and  Health  of  the  German  Social  Accident  Insurance
(IFA, formerly BGIA).

3.9

Encoder evaluation

Adhere to the permitted encoder temperature, see chapter "Encoder" (→ 

2

 24). If op-

eration  within  the  specified  limits  cannot  be  guarantee,  cyclical  monitoring  of  the  en-
coder status is mandatory, for example via the parameter channel of the encoder in-
terface. Respective measures must be taken if necessary.

If a safety-rated encoder AK0H, AK1H is used in safety technology, a encoder evalu-
ation  unit  is  additionally  required  to  diagnose  the  encoder  (monitoring).  The  encoder
evaluation  unit  must  meet  the  specifications  in  chapter  "Encoder  evaluation
unit" (→ 

2

 26).

When safety-rated encoders AK0H and AK1H are operated in combination with safety
modules  from  SEW‑EURODRIVE,  for  example  MOVISAFE

®

  UCS..B  or  DCS..B,  the

requirements to the encoder monitoring are met.

22491465/EN – 03/2016

Содержание CMP40 - 112

Страница 1: ...echnology Drive Automation System Integration Services Addendum to the Operating Instructions AK0H FS AK1H FS Safety Rated Encoders Synchronous Servomotors CMP40 112 CMPZ71 100 Functional Safety Editi...

Страница 2: ...SEW EURODRIVE Driving the world...

Страница 3: ...Installation assembly 10 2 6 Electrical connection 10 2 7 Startup operation 10 3 Functional safety FS 12 3 1 Safety rated encoder 12 3 2 Underlying standards 12 3 3 Encoder mounting 12 3 4 FS mark 13...

Страница 4: ...Contents Addendum to the Operating Instructions Synchronous Servomotors CMP40 112 CMPZ71 100 4 10 Malfunctions 27 10 1 Encoder malfunctions 27 11 Declaration of Conformity 28 22491465 EN 03 2016...

Страница 5: ...aff responsible for the assembly installation startup and maintenance of the product The operating instructions and the addendum to the operating instructions must be legible and accessible at all tim...

Страница 6: ...e consequence s if disregarded Measure s to prevent the hazard Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning Hazard symbol Meaning General hazard Warn...

Страница 7: ...observance of these operating instructions In such cases SEW EURODRIVE assumes no liability for defects 1 5 Other applicable documentation This document supplements the operating instructions and lim...

Страница 8: ...E recommends additional product training for products that are operated using the respective software Any mechanical work on the components may only be performed by adequately quali fied personnel Qua...

Страница 9: ...fter con sultation with SEW EURODRIVE Using these products in potentially explosive atmospheres is prohibited unless spe cifically designated otherwise During transported or when installed the encoder...

Страница 10: ...e load the lifting eyes are oversized Note that the lifting eyes are not designed to hold the entire load of the gear unit Store the servomotor in a dry dust free environment if it is not to be instal...

Страница 11: ...n Addendum to the Operating Instructions Synchronous Servomotors CMP40 112 CMPZ71 100 11 Note the instructions in chapter Startup of the operating instructions CMP40 CMP112 CMPZ71 CMPZ100 Synchronous...

Страница 12: ...t detects interferences which could lead to a hazardous situation Increased demands are placed on the electrical and mechanical coupling e g the shielded connection lead stranded in pairs with correct...

Страница 13: ...code that indicates which components in the drive are safety related Observe the following excerpt from the valid code table for all products Functional safety Brake Encoder Encoder mount ing 02 x 04...

Страница 14: ...ns in chapter Inspection Maintenance in the operating instructions CMP40 112 CMPZ71 100 Synchronous Servomo tors Insufficient maintenance of the BY brake may damage the encoder BP and BK brakes are ma...

Страница 15: ...ve to realize the following safety function according to EN 61800 5 2 Safety functions according to EN 61800 5 2 Abbrevi ation Designation German Designation English SS1 Safe Stop 1 Safe stop 1 SS2 Sa...

Страница 16: ...e selected safety system must be determined in the overall evaluation of the system The required characteristic safety values and safety characteristics for the safety rated encoders in chapter Techni...

Страница 17: ...17 3 10 Validation To determine the safety of a machine the plant manufacturer must carry out an over all evaluation Check the effectiveness of the risk minimization at the end This includes checking...

Страница 18: ...go 04 76646 Bruchsal Germany 3ph IEC60034 CMPZ71M BY KY AK1H SB1 01 4343157411 0001 15 M o I o 9 4 Nm 7 5 A nN 0 3000 r min I max39 0 A IP 65 U sys 400 V Th Kl F Up 256 V Ubr 380 431 ACV Mbr20 Nm BME1...

Страница 19: ...vomotors CMP40 112 CMPZ71 100 19 5 Mechanical installation This chapter contains no special information about safety rated components The in formation in the relevant operating instructions is binding...

Страница 20: ...or switching the motor and the brake Use switch contacts in utilization category DC 3 according to EN 60947 4 1 for switching the brake with DC 24 V When motors are powered by inverters you must adher...

Страница 21: ...erve the operating instructions of the servo inverter DANGER Disabling functional safety devices Severe or fatal injuries Only qualified personnel is allowed to carry out work on functional safety com...

Страница 22: ...the motors against unintended power up The motor can generate a voltage when the shaft is rotated Do not touch the connector pins CAUTION The servomotor can have a surface temperature of more than 10...

Страница 23: ...encoders Safety rated connection elements are sealed to highlight the delivery state There are 2 options for performing work on the encoder or motor during which these sealed screw connections must b...

Страница 24: ...z 200 m s2 20 g 10 Hz to 2 kHz Shock resistance according to EN 60068 2 27 1000 m s2 100 g 6 ms Maximum angular acceleration 5 105 rad s2 2 105 rad s2 Degree of protection according to EN 60529 IP50 I...

Страница 25: ...the process response time For corresponding error presumptions refer to the EN 61800 5 2 standard The en coder evaluation unit must at least meet the requirements for SIL 2 9 2 2 Characteristic safety...

Страница 26: ...508 Error detection rate1 DC 90 Error presumptions according to EN 61800 5 2 2007 table D 16 Signal amplitude monitoring2 DC 0 5 VSS to 1 5 VSS peak peak Safety functions that can be imple mented SS1...

Страница 27: ...10 1 Encoder malfunctions When a BY brake is used the working air gap of the brake must be measured at reg ular intervals which are specified in the CMP40 112 CMPZ71 100 Synchronous Servomotors opera...

Страница 28: ...S F PS C are in conformity with Machinery Directive 2006 42 EC 1 L 157 09 06 2006 24 86 This includes the fulfillment of the protection targets for electrical power supply in accordance with annex I N...

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Страница 32: ...SEW EURODRIVE Driving the world SEW EURODRIVE GmbH Co KG P O Box 3023 76642 BRUCHSAL GERMANY Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com...

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