Serma EVA4201 Скачать руководство пользователя страница 3

 

 

ISO 9001 / ISO 14001  

01/06/2016 

 © Productivity Engineering GmbH 

Page 3 of 22

 

EVA4204/4301 

User Guide 
Evaluation Board for 80W PFC Supply 

 

2. 

Safety Instructions 

 

Please  take  caution  -  the  board  operates  at  405V  DC  and  is  directly  plugged  into  the  power 
network. Operating this Board requires an isolated transformer!  
 

The  EVA4201/4301  was  designed  to  help  understand  and  evaluate  the  features  of  two  Power  Factor 
Correction IC`s.  Used external devices are standard components chosen for safe operation and do not 
represent a completely fine-tuned OEM application. The BOM (bill of material) for a final application may 
look slightly different.  
The board can also be used with PEs high precision PFC ICs, the PE4202 and the PE4302. 
 
 

3. 

Introduction 

 
3.1  Features 

 

The board is designed to support applications of our two PFC-IC’s PE4201 and PE4301 
 

PE4201 

PE4301 

- Low Total Harmonic Distortion (THD) 

- Wide Range Input 

- Low StartUp Current (<5

µ

A) 

- Low Total Harmonic Distortion (THD) 

- Low Operating Current (<450

µ

A) 

- Low Operating Current (<550

µ

A) 

- Disable Function (<170

µ

A) 

- Disable Function (<100

µ

A) 

- Under-Voltage Lockout with >8V Hysteresis 

- Under-Voltage Lockout with >8V Hysteresis 

- Over voltage and Over current protection with 

- Over voltage protection, Peak current        

   separate Reference 

   protection and Open loop protection with  

- Reduced operating Frequency at low Output 

   separate Reference 

  Power 

- low Peak current protection threshold   

- High Efficiency at high and low Output Power 

- Operating Frequency between 40 kHz and 

- Internal Clamping Resistor at G 

  250 kHz dependent upon load 

- fast Driver turn ‘off’ 

- High Efficiency at high and low Output Power 

- very fast Driver ‘off’ at over current sense 

- Internal Clamping Resistor at Driver 

- Driver load up to 5nF 

- Soft start 

 

- fast Driver Switch ‘off’ 

 

Application with PE4201/PE4301 

 

Active power factor correction 

 

Switch mode power supplies 

 

3.2  IC`s General Description 

 
The 

PE4201

  and 

PE4301

  are  wide  input  range  controller  ICs  for  active  power  factor  correction 

converters.  Both  ICs  provide  many  protection  functions,  such  over  voltage  protection,  open  loop 
protection,  supply  under  voltage  lockout,  output  under  voltage  protection  and  peak  current  limit 
protection. These protection functions are working with separate reference. 
The 

PE4201

  operates  in  the  CRM  with  voltage  mode  PWM  control  and  in  DCM  under  light  load 

condition. The maximum switching frequency is clamped with an internal delay circuit. Compensations 
for voltage loop are external.  
The 

PE4301

 IC operates in the CCM with average current control. The switching frequency depends upon 

load. At high output load the frequency is low and with low load the frequency is high. The Compensation 
for voltage loop and soft start is external. 
For more information refer to the datasheets. 

Содержание EVA4201

Страница 1: ...Documentation EVA4201 4301 User Guide Evaluation Board for 80W Power Factor Corrected PFC Supply Featured Products PE4201 PE4301...

Страница 2: ...4 4 Current Sense Resistor 7 4 5 Error Amplifier Compensations 10 4 6 Self Biasing 11 4 7 EMI and Driver SlewRate 12 4 8 Start Up Bypass Rectifier 12 5 Description 13 5 1 Evaluation Board Specificatio...

Страница 3: ...loop protection with Reduced operating Frequency at low Output separate Reference Power low Peak current protection threshold High Efficiency at high and low Output Power Operating Frequency between 4...

Страница 4: ...alculation can damage the Evaluation board or other devices AC Line Input voltage 85 VAC 265 VAC AC Line Frequency 47 63Hz Switching Frequency 40 250 kHz Output voltage 340 405V DC adjustable Output L...

Страница 5: ...1A 0 2 0 22 A 40 0 2 2 2 LL ACin_LL pk_LL I I I 51A 0 2 0 22 A 33 0 2 2 2 LL ACin_HL pk_HL I I I PE4301 The input power 86 96W 92 80W out in P P 6 The input current 0 40A 110V 86 96W AC in ACin_LL V P...

Страница 6: ...n V out V CRM L 13 H 40kHz 1 1 48A V 2 405V V 2 405V CRM L 1623 110 110 14 H 40kHz 1 0 93A 265V 2 405V 265V 2 405V CRM L 754 15 For high line voltage and high output power the inductor has to have a n...

Страница 7: ...switching frequency at low line voltage obtains as I L D V f CCM in 2 24 kHz 6 109 A 11 0 8000 H 0 62 110V 2 f 25 4 4 Current Sense Resistor PE4201 The current sense resistor provides the threshold v...

Страница 8: ...he output voltage at 40W 34 2 F 50Hz 4 1 405V 0 05 1 405V 40W 2 out C 29 at 80W 68 7 F 50Hz 4 1 405V 0 05 1 405V 80W 2 out C 30 A capacitor with at least 47 F C13 should be used It has to withstand th...

Страница 9: ...EVA4204 4301 User Guide Evaluation Board for 80W PFC Supply The figure shows the input voltage 230V in orange color the current Iout 0 20A in blue color and the ripple of the output voltage in green...

Страница 10: ...ridge rectifier has to suppress the switching frequency by about 20dB The cut off frequency shall be below 10kHz 4 5 Error Amplifier Compensations PE4201 PE4301 The output of the integrated error ampl...

Страница 11: ...Make sure the chosen resistor type has the proper power dissipation Also relatively high voltage over the resistor is to be accounted for 245V It is recommended to use two 2MOhm resistors is series Th...

Страница 12: ...The driver slew rate can be influenced a network according to figure 3 Figure 3 Network for Driver Slew Rate RtFALL determines the Slew Rate of the falling edge in practice 4 7 to 6 8 The diode shoul...

Страница 13: ...EVA4301 80 was designed to help understand and evaluate the features of the PE4201 PE4301 Power Factor Correction IC Used external devices are standard components chosen for safe operation and do not...

Страница 14: ...tput Load max 80W Over Voltage Threshold 416V DC Efficiency 230V 80W 92 Power Factor 110V 80W 0 965 Power Factor 230V 80W 0 990 PE4301 0 988 PE4201 Operating Ambient Temp Range 0 40 C 5 2 Wire bridges...

Страница 15: ...ISO 9001 ISO 14001 01 06 2016 Productivity Engineering GmbH Page 15 of 22 EVA4204 4301 User Guide Evaluation Board for 80W PFC Supply 5 3 Schematic Figure 5 Board Schematic...

Страница 16: ...ISO 9001 ISO 14001 01 06 2016 Productivity Engineering GmbH Page 16 of 22 EVA4204 4301 User Guide Evaluation Board for 80W PFC Supply 5 4 Component Placement Figure 6 Board device population...

Страница 17: ...ISO 14001 01 06 2016 Productivity Engineering GmbH Page 17 of 22 EVA4204 4301 User Guide Evaluation Board for 80W PFC Supply 5 5 Board Picture and Layout Figure 7 Board photograph 8cm x 5cm Figure 8 P...

Страница 18: ...5V SOD123 R1 1 4 7 R0805 R2 R3 R4 R5 R10 R14 6 330k R0805 R2 1 2k R0805 not for PE4301 R6 R7 R8 R9 4 470k R0805 R7 1 10k R0805 not for PE4201 R11 R19 2 10k R0805 R12 1 4 7 6 8 R0805 optimize for FET R...

Страница 19: ...trical shock or device damage Avoid personal contact with the board when powered Be aware that capacitors hold charges even when power will be turned off Discharge the output capacitor through the loa...

Страница 20: ...Equivalent series resistance G Output to Gate MOSFET IN Feedback Input for Output Voltage IOCP Max Current for switching of MOSFET IVCOmax Max VCO Voltage IVDD IC Current L CCM Inductivity in CCM L C...

Страница 21: ...ISO 9001 ISO 14001 01 06 2016 Productivity Engineering GmbH Page 21 of 22 EVA4204 4301 User Guide Evaluation Board for 80W PFC Supply 8 Notes...

Страница 22: ...ch product is not necessarily performed PE assumes no liability for applications assistance or customer product design Customers are responsible for their products and applications using PE components...

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