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Sentry Equipment Corp

Operation

Models X43-C to X89-CK for Single Boilers 

The level of dissolved solids or specific conductance should be adjusted to prevent 

foaming, priming, scaling, etc. Information can be obtained from your water treatment 

firm(s) on the required level to maintain and the preferred testing method. If you do not 

have the proper equipment to make these tests to determine the condition of your boiler 

water, we suggest that you purchase a portable conductivity meter to determine how 

much you should blow down. If your boiler tests too high, blowdown more. If it tests too 

low, reduce the amount of blowdown.

To adjust the amount of blowdown, open or close the handwheel on the thermometer 

end of the blowdown unit. Turning the handle slightly counter clockwise will increase 

blowdown as the valve opens; turning the handwheel clockwise will reduce the amount of 

blowdown. The thermometer in the control unit gives an indication as to the relative flows 

of the make-up and blowdown. It will aid you in adjusting the handwheel. If you need 

more blowdown, open the valve enough so the thermometer reads, say 5°F (3°C) higher in 

steady operation and vice-versa.

The step-by-step instructions for starting the blowdown unit are:

1. 

Open the two (2) customer supplied make-up water isolation valves to allow the 

make-up water to flow through the heat exchanger shell.

2. 

Close the customer supplied by-pass valve in the make-up water line to force all of the 

make-up water through the shell.

3. 

Open or close the handwheel on the control valve to adjust the temperature of the 

blowdown to approximately 27°F (15°C) above the make-up water for X4C units, 

21°F (12°C) for X6C units, or 18°F (9°C) for X8C units. This temperature reading must 

be made when the unit has reached steady state. Check the concentration of the 

boiler water every few hours until a trend is noted upward or downward. If the trend 

is towards too high a concentration, open the handwheel slightly, 

 to ¼ of a turn. 

You will note that the blowdown from the unit may flow heavily at times or not at 

all at other times. This is normal as this is the way the make-up flow is occurring. 

After several weeks of operation you will find a control point to maintain your boiler 

concentration and a simple daily check from then on should assure you of a properly 

blown down boiler.

Models X43-CM to X89-CKM for Multiple Boilers

The XCM’s will be operated exactly as the XC’s above, but in addition require the balancing 

of the flow control valves for the load being carried by each of the boilers.

Proceed with the start up of this unit exactly in the same manner as the single boiler units 

above with the Tasco Flocontrol Valves set in the half open position. The Tasco Flocontrol 

Valve openings must be set in accordance with the approximate load that each boiler is 

taking. This balancing should be done, however, so that the average valve openings are 

always one-half. If there are two valves and one is set at a ¼ opening, the other should 

Содержание X43

Страница 1: ...Original Instructions Installation Operation Maintenance Manual Sentry XC Boiler Blowdown System Heat Exchangers S SW IOM 0243 3 8 16...

Страница 2: ...to this document specifically disclaim all liabilities and warranties express or implied including warranties of merchantability and fitness for a particular purpose for the accuracy currency complet...

Страница 3: ...initions DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING indicates a hazardous situation which if not avoided could result in death or seriou...

Страница 4: ...any chemical Read the product label and Material Safety Data Sheets MSDS carefully and follow the instructions exactly Potential Equipment Hazards Hot surfaces This equipment may have very hot surfac...

Страница 5: ...top connection on the handwheel end and from the bottom connection on the other end back to the make up line The make up connections can be bushed down but not smaller than the main make up piping Bl...

Страница 6: ...rge enough to handle the make up water required Place the discharge blowdown connection to the sewer so that it is easy to take a sample and easy to measure the rate of flow This blowdown is cool The...

Страница 7: ...d all of the boilers connected to that feed tank All of the boilers must operate at approximately the same pressure Consult the factory for possible exceptions From each boiler connect a separate blow...

Страница 8: ...plied by pass valve in the make up water line to force all of the make up water through the shell 3 Open or close the handwheel on the control valve to adjust the temperature of the blowdown to approx...

Страница 9: ...tem failures Avoid Flash Steam In The Blowdown Water Flash steam destroys the heat exchangers valves and piping Even a small amount of flash steam in the blowdown lines between the boiler and the XC w...

Страница 10: ...phragms of the proportional control valve because undamaged diaphragms are essential for the proper operation of the proportional control valves Avoid Contaminating the Make up with Chloride Ions from...

Страница 11: ...gm every two years or sooner as needed is recommended Disassembly and Reassembly Close blowdown and makeup water valves before disassembly Proportional Control Valve Remove handwheel block bolts Remov...

Страница 12: ...flange b Use a block and tackle to pull bundle c Pre soak the shellside with inhibited acid 3 Reassemble in opposite fashion a As the tube bundle is reinserted position the seals of the longitudinal p...

Страница 13: ...Replace worn or damaged flange gaskets Heat Exchangers Make visual examination for suspected leaks in an assembled exchanger as follows 1 Install a temporary ring flange in place of the head so that...

Страница 14: ...el Description Part No 8 C CL CK CB Control Block Body 2 00407A 2 00409A 2 00408A 11 C CL CK CB Valve Plunger 2 00380A 2 00381A 13 C CL CK CB Diaphragm 2 00351A 2 00352A 15 27 C CL CK CB Bolts standar...

Страница 15: ...Sentry XC Boiler Blowdown System 15 Figure 3 C CL CK and CB Controls...

Страница 16: ...6B 2 00287B 2 00288B 13 Flange Gasket 2 00282B 2 00283B 2 00284B 17 Packing Gland 2 00274A 2 00274A 2 00274A 18 Jam Nut 4 01062A 4 01062A 4 01062A 19 Hold down anchor bolt 4 01067C 4 01067C 4 01067C 2...

Страница 17: ...Sentry XC Boiler Blowdown System 17 Figure 4 Type X Heat Exchanger...

Страница 18: ...64 9 12 4 23 5 2 2 209 5cm 51 8cm 47cm 162 6cm 23 2cm 10 2cm 59 7cm X69 CLM 5 125 5 20 38 18 5 100 9 12 4 33 5 2 2 318 8cm 51 8cm 47cm 254cm 23 2cm 10 2cm 85 1cm X89 CKM 6 126 24 38 18 5 100 11 12 4 3...

Страница 19: ...rately monitor and measure processes for improved production e ciency output and safety Standing behind our commitments we are determined to tackle any application anywhere We know that running an e c...

Страница 20: ...sentry equip com 966 Blue Ribbon Circle North Oconomowoc WI 53066 U S A 1 262 567 7256 support sentry equip com Serving customers in more than 50 countries across six continents worldwide...

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