
6
Model 122-8 Condensed Parts List 1" and 1¼"
(Continued)
Illustration
Number
Description
Part
Number
13
O-ring, Viton, ⅜" x ½"
902418
14
Wave Washer
905479
14a
Washer Retainer
121-16-103-50
14b
Spacer Washer, Poly-U, Std.
121-16-102-52
15
Molded Valve, Buna-N, Std.
121-10-311-50
16a
Retaining Ring, (5100-75H)
904447
16b
Valve Holder, Split, Stainless
121-16-130-51
17
Counterspring, See Table, Pages 3–4
17a
Spring Guide
121-42-018-00
19
Orifice, 1¼" dia., brass, Std.
143-16-023-03
20
Orifice, 1¼" dia., brass, Std.
121-10-023-50
21a
Vent Valve Assy
143-16-526-01
26
Gasket
121-41-063-00
32
Tetreaseal (or O-ring), 2⅜" x 2½"
904081
41
Bushing
121-41-091-00
42
O-ring, ¼" x ⅜", Buna-N
934005
43
Control Tube
121-41-015-01
45
Travel Indicator
Repair Kit — consisting of Main and Seal
Diaphragms, Seal Washers, Molded Valve
with Wave Washer and Retaining Ring,
Tetraseals and Gaskets: All internal
control models except Back Pressure or
Relief (Std.)
Back Pressure or Relief with internal
control (Std.)
All external control models (Std.)
091-00-365-63
121-41-598-00
121-41-598-02
121-598-01
Model 122 Regulators Installation and Maintenance Instructions
1½", 2" and 2½" Model 122-12
To Service Valve (15)
1.
Remove bolts
38
and bottom plate
37
.
On Back Pressure Regulators and Relief Valves, remove
diaphragm assembly per section “To Service Main Diaphragm
(
11d
)”, remove bolts
25
and lower case
24
, and remove
assemblies
11
and
12
intact and bushing
27
.
2.
Remove retaining ring
16a
. Use Truarc 0200 pliers, Sensus
Part No.1190646.
3.
Remove both halves of valve holder
16b
and remove valve
15
.
4.
Reassemble.
To Service Main Diaphragm (11d)
1.
Remove top cap
1
, adjustment
3
or
6
and spring
9
. Mark or
measure position of adjustment at start. Use this to return
adjustment to original setting during reassembly.
2.
Remove bolts
22
and upper case
21
.
3.
On Standard Regulators and Differential Regulators, remove
bolts
38
and bottom plate
37
. Hold valve
15
in upward
position for remaining work.
4.
Use a screwdriver in slot in top end of stem
12d
or
12t
to
prevent stem from turning and loosen and remove nut
11a
.
5.
Disassemble diaphragm assembly
11
.
6.
When reassembling, use screwdriver per step 4 above to
prevent stem
12d
or
12t
from turning while firmly tightening
nut
11a
. Excessive turning of stem could strain or damage
seal diaphragm
12b
. Emery surface of grip washers
11f
should face against both sides of diaphragm
11d
.
7.
Make rim bolts
22
finger-tight. Next, insert spring
9
and
compress it slightly with adjustments
3
or
6
, just enough to
force diaphragm assembly
11
fully downwards. Then tighten
screws
22
carefully and evenly, alternately tightening opposite
screws a little at a time until all are firm and secure. There
must be no leakage around the rim, but diaphragm
11d
must
not be crushed, twisted or pinched.
To Service Orifice (19)
1.
Remove bolts
38
and bottom plate
37
.
2.
Remove valve
15
per section “To Service Valve (15)”. (Does
not apply to back Pressure Regulators and Relief Valves.)
3.
Remove main diaphragm
11d
per section “To Service Main
Diaphragm (
11d
)”, remove bolts
25
and lower case
24
, and
remove assembly
12
and bushing
27
.
4.
Remove retaining ring
19a
. Use Truarc 0600 pliers, Sensus
Part Number 1190648.
5.
Remove orifice
19
.
6.
On assembly be sure retaining ring
19a
is fully seated in the
groove all the way around the orifice.
Also, note the bevel on the inside edge of
19a
. The bevel
must face toward the knife-edge of the orifice.