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Содержание T25/30

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Страница 2: ...OWNER S MANUAL T25 30 ...

Страница 3: ...dence If any kind of repair on the motor should not have been clearly described in this manual or if you want to order spare parts or accessories or if you have any question about the operation or maintenance of your outboard motor please consult an authorised service station or dealer ATTENTION Pay attention to all the particularly important information that in this manual are distinguished in th...

Страница 4: ...ll have to order spare parts or for reference if your outboard motor should be stolen Make sure that the data on the label is the same as the data written in your registration book Picture No 1 Do not install an outboard motor with more horsepower than shown in the certification of your boat SERIAL NUMBER RECORD Write down the identification number and the model of your outboard motor in the space...

Страница 5: ...ages 28 THE USE OF THE OUTBOARD MOTOR 14 Cleaning the fuel filter 28 Preliminary controls chart 14 MAINTENANCE 29 Check of the supply 15 Periodic inspections and adjustment charts 30 Outboard motor mounting 15 Greasing chart 31 Trim angle adjusting 16 Greasing and addition 32 Motor fixing 17 Gearbox oil change 32 Remote control box installation 17 Spark plugs 32 Control device mounting 20 Sacrific...

Страница 6: ...r influenced by other people things or actions do not smoke eat read and so on while steering the boat Use fuels and oils suitable for the engine which are listed in the greasing chart Check every so often the oil level and the fuel level Stop the motor before every kind of maintenance or cleaning procedures and in case of complicated maintenance take the spark plug cap out Picture No 2 Before ope...

Страница 7: ...e motor is in motion Never tilt up the motor out of the water while it is in motion Picture No 12 Never pull the recoil starter handle while the motor is running model with manual start Picture No 13 To transport the motor use only the proper handle Before transporting the motor you have to tilt up the steering rod properly The fuel tank is also provided with a handle to use for the transport Pict...

Страница 8: ...in a perfect state of efficiency Keep enough spare parts on board Inform somebody of your route before sailing Prevent fires and explosions Before operating an outboard motor you must know the laws and regulations relating to navigation Avoid sudden and dangerous manoeuvres Motors are only meant as propulsion for pleasure craft Decline all responsibility for any damage to items or harm done to any...

Страница 9: ...UAL STARTING manual with rope which returns automatically on the pulley ELECTRIC STARTING standard with a generator 12V 70 W and current rectifier to recharge the battery SPARK PLUGS BOSCH W3AC CHAMPION L82YC E6TC EXHAUST bi lateral and through propeller hub COOLING water cooling with forced circulation caused by a pump PROPELLER ratio 13 27 anti weed with three blades and silent block incorporate...

Страница 10: ...5 for the dimensions LOCATION OF MAIN COMPONENTS See picture 16 NO DESCRIPTION NO DESCRIPTION 1 Propeller 16 Anode 2 Propeller fixing nut 17 Throttle grip model with manual start 3 Water circulation warning 18 Throttle cont rol adjustment model with manual start 4 Back cowling lock lever cover 19 Transport handle 5 Tilt up handle and air intake 20 Clamp to fix the motor 6 Gear shift lever R revers...

Страница 11: ...AS CONTROL FLEXIBLE WIRES 10 GEAR CONTROL FLEXIBLE WIRES Picture No 17 CONTROL FUNCTIONS remote control box Control lever It controls the selection of the forward gear of the reverse gear and of the acceleration Neutral lever fixing rod It fixes the control lever in the neutral position end has to be pulled up to select the forward gear or the reverse gear Neutral gear accelerator control lever It...

Страница 12: ...re No 19 Choke This control supplies a rich mixture required to start the cold engine Picture No 20 Fuel joint Connecting the fast fuel joint you connect the fuel hose to the fuel tank Picture No 21 Recoil starter handle Model with manual start Pulling this handle you start the engine Picture No 22 Engine stop switch Model with manual start Button to stop the engine in an emergency Picture No 23 T...

Страница 13: ...ECTRIC WIRING SCHEME Manual start models Legend 1 Flywheel 2 Ignition coil 3 Sparking plug 4 Emergency engine stop switch 5 Switch to stop the motor 6 Thermo switch Picture No 31 WIRING DIAGRAM Models T25 30 model with electric start Legend 1 Remote control box 2 Key board 3 Choke switch 4 Gear security switch 5 Engine stop switch 6 External wiring 7 Internal wiring 8 Starting motor 9 Remote contr...

Страница 14: ...low the instructions in the manual 2 Pull the knob choke 3 Position of the gear shift lever 4 Outboard motor free lock 5 Opening level of the throttle 6 Warning against fire hazard fuel tank 7 Starter switch for engine manual start 8 Button to stop the motor Remote control box 1 Reference to control lever position 2 Reference to the starter key position 3 Electrochoke 4 Emergency engine stop switc...

Страница 15: ...ery and fuel tank from detailed list 22 23 Fuel Check the conformity of the fuel to the detailed list 23 Fuel hose connection Check the proper connection of the fuel hose 23 Check the equipment on board Check that you have on board everything necessary to face a possible emergency Before leaving always check your motor to make sure tha it is in a perfect state of efficiency check its proper and sa...

Страница 16: ... mounting A good position of the motor on the transom is very important to have an appropriate trim angle and therefore to obtain a good performance from your boat To have the optimum mounting height of the outboard motor you must mount it so that the anti cavitation plate is between the bottom of the boat and a level of 2 cm below it and it is parallel to it If the mounting height is too high cav...

Страница 17: ... is large the boat will tend to porpoise If the trim angle is insufficient the bow may plough making the boat unstable When the boat is in stable trim it remains parallel to the water To adjust the trim angle proceed as follows push down the free lock lever and tilt up the motor till the first automatic stop remove the adjusting rod and reposition it in the position which allows the appropriate tr...

Страница 18: ...bles we suggest you contact an official dealer We suggest you contact this dealer also for the control device installation An improper installation of a remote control box may cause a sudden and unexpected loss of control of the boat In case or doubts about the remote control installation ask your dealer Position of the remote control box Normally the remote control box is supplied to be in positi...

Страница 19: ...ghten it too much Put the head of the gear control lever in the pawl of the gear lever 10 and insert the retaining ring 8 Insert the head of the gas control cable in the pawl of the accelerator lever 11 and insert the retaining ring Fix the sheathing of the cables inserting the sheathing retainer in its housing Screw the lower cover Picture No 44 Remote control box fixation After having connected ...

Страница 20: ...pring fixed on the plate connector Insert in the hole of the sheathing retainer that corresponds to the housing of the same sheathing the fixing cotter pin 5 Screw the other fixation plate sheathing retainer to the basin in correspondence of the holes which are on one side of the gears handle Insert in the plate the sheathing retainer mounted on the cables of the gears control Screw completely the...

Страница 21: ...the nut and the washers Insert the sheet retainer 2 in the control cable Insert the cable in the tube brackets union then on the cable itself and then the washer 4 and the ring 5 Stop the sheet in the bracket tube screwing the rings 2 and 5 completely see the positions of the bolts shown in the picture 1 Control cable 2 Ring 3Tube racket nion 4 Washer 5 Ring nut 6 Control cable end 7 Steering link...

Страница 22: ...lute sulphuric acid and therefore is poisonous and highly caustic Always follow these preventive measures Avoid bodily contact with electrolytic fluid as it can cause severe burns or permanent eye injury Wear protective eye gear when handling or working near batteries Any battery electrolytic fluid spills onto your skin flush with water You should get battery electrolytic fluid in your eyes flush ...

Страница 23: ...ny gasoline spills onto your skin get immediate medical attention Keep out from children reach Preparation of the fuel Use only petrol with a octane number higher than 95 N O Research and that does not contain alcohol with the addition of 2 of oil proper for mixture see the detailed list Pour first the oil and then the petrol into the fuel tank then mix the fuel thoroughly by shaking It is a good ...

Страница 24: ... Travel to select reverse gear d Acceleration travel if reverse gear is selected Picture No 51 The travel of the acceleration when the reverse gear is selected is mechanically limited on the motor To avoid damages not to force on the control lever Accelerating when neutral gear is selected To open the throttle when the neutral gear is selected gear lever in N position you have to use the neutral g...

Страница 25: ...rol box is at position N Turn up the gas control lever at neutral position Pushing up the choke control lever and turn the starting key keeping it in the position ON for 5 no more than five seconds When the motor starts release the key the choke switch and let down the gas control lever at neutral Picture No 59 When the engine is still warm you don t need to use the choke knob Should the engine fa...

Страница 26: ... Before the engine becomes too hot the engine speed fall suddenly as a matter of fact this device leaves out the connection of a ignition coil If the overheat warning system operates proceed as follows Check that water runs out of the pilot hole If OK keep the engine at low speed for about five minutes Then avoid overloading the engine If no water or just a little runs out from the pilot hole stop...

Страница 27: ...ectric start 1 Put the control lever on N 2 Turn the starting key on the position ON 3 Take away the cover using the levers 4 Insert the extremity off the cable positioning it with the knob in the groove of the flywheel rotor wind the cable one or two turns in a clockwise direction 5 Pull it to let the motor start Repeat if necessary Picture No 63 In case of electric start motors it s not possible...

Страница 28: ... greasing sectioning this manual This running in procedure will allow you to obtain the best performance from your motor and longer endurance STOPPING PROCEDURE Emergency stopping procedures In an emergency you can stop your motor by pulling the engine stop switch lanyard To start the motor again you have to install again the lanyard s lock plate on the engine stop switch Picture No 64 Stopping in...

Страница 29: ...r motor You can carry out this cleaning operation in two different ways 1 Immerse the outboard motor without the propeller in a tank filled up with fresh water make sure that the water level is over the height of the water inlets so that no irreparable damage could be caused to the motor Shift the gear shift lever into neutral N Start the engine and run at low speed for a few minutes 2 Connect a p...

Страница 30: ...rder to avoid an accidental starting Pay attention to the motor parts which are still hot so that you do not burn yourself Some maintenance operations must be carried out by qualified staff Contact after sale service The following chart lists the periodic maintenance operations to do on your motor The pointed out operations must be done by qualified staff 29 ...

Страница 31: ... Cleaning and blowing of the fuel filter Check the proper working of the carburettor If necessary adjust it Check clean and adjust the spark plugs If necessary replace them Check the ignition Check the head screws and the adjustment to the correct torque Check the efficiency of the water pump and of the cooling system Check the gearbox oil level Check the wear of the anode If necessary replace it ...

Страница 32: ...earbox oil after the first 20 running hours and afterwards every 100 running hours and anyway each season Bushes of the clamps pipe SPRAY LUBRICANT 60 days 30 days Cowling lock levers pins SPRAY LUBRICANT 60 days 30 days Tie rod carburettor levers WATER REPELLENT MARINE GREASE 60 days 30 days Propeller shaft WATER REPELLENT MARINE GREASE 60 days 30 days Clamp screws WATER REPELLENT MARINE GREASE 6...

Страница 33: ...lug and the oil drain plug holes upwards Inject the oil into the oil drain plug hole The oil must agree with the characteristics listed in the greasing chart and must comply with the quantity pointed out in the technical detailed list Insert and tighten the oil level plug and the oil drain plug Picture No 68 The used oil must be given to the proper collecting centres or to a service point Spark pl...

Страница 34: ...lity you have to replace it Picture No 70 Replacement of the propeller The propeller is one of the components which have a great influence upon the performance of the motor An unsuitable or damaged propeller can cause serious damages to the motor besides reduce the performance For an careful choice of the propeller consult a service centre Remove and replace the propeller do as follows wait until ...

Страница 35: ...Empty the float chamber Remove the spark plug and pour engine oil into the hole turn the flywheel by hand to distribute the oil in the cylinder replace the spark plug Change the gearbox oil Check the screws torque Grease all the components as shown in the greasing chart Inspect the anode Store the motor in vertical position in a dry and not too cold place The operations of storage must be done by ...

Страница 36: ...gine speed is higher than normal G Engine speed is lower than normal H Boat speed is too low I The boat will suddenly slow L The starter motor does not operate mod with electric start A B C D E F G H I Possible cause Fuel tank is empty Fuel hose is incorrectly connected Fuel hose is flattened or kinked Fuel pump is malfunctioning Fuel filter is clogged Improper oil in the fuel Improper petrol Carb...

Страница 37: ...damaged Propeller has not the proper dimensions Incorrect trim angle Load on boat is improperly distributed Transom is too high Transom is too low Only for models with electric start A B C D E F G H I L Possible cause Starter motor is defective Starting board is defective Defective electrical connectors Battery is undercharged 36 ...

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