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BGX501-806-R02, Censeo User Manual 

Public 

 

and all losses for the pump/ hydro-turbine setup are known, pump/ hydro-turbine efficiency and flow rate can be 
easily determined using fluid constants such as specific gravity, isothermal coefficients, specific heat, etc. 

Censeo employs the polytropic method for calculating the blower efficiency. 

5.2  Benefits 

The thermodynamic method works well for pumps, with heads as low as 10 metres, as well as hydro turbines. 
Not only is the achieved accuracy of measurement better than those obtained by conventional methods, it easily 
exceeds 99%. 

Availability of accurate, real time numerical data can be read by a computer and used to plot performance 
graphs for a pump. Arriving at the most optimum point of operation thus becomes possible. 

Because pump/ hydro-turbine graphs are available to the operator, it is possible to schedule the daily operation 
as well as pump/ hydro-turbine service and repair. Real time condition monitoring of the pump/ hydro-turbine 
helps in its correct operation and enhancing its life. Correct operation of the pump/ hydro-turbine leads to lesser 
maintenance and pump/ hydro-turbine down time. 

Because of electronic measurements and digital data, it becomes easy to generate reports with a computer and 
communicate the same over various communication technologies and to interface with complex Control And 
Data Acquisition (CADA) systems. 

5.3  What does Censeo Measure 

Censeo accepts inputs from two temperature probes, two pressure transducers and a power meter to calculate 
pump/ hydro-turbine/ blower flow performance parameters and flow rate.  

While temperature and pressure analogue inputs are fed through individual probes, the power meter input is 
always on RS485.  

Censeo measurements are available in real time for effective monitoring and generating highly accurate pump/ 
hydro-turbine/ blower performance graphs. (Refer section Basic System Block Diagram for Pump Flow 
Measurement) 

5.4  Input and output 

In addition to temperature, pressure and power inputs, Censeo can also accept eight analogue software 
configurable inputs, either 4-20 mA or 1-5 V, which can be used towards various computational purposes.  

The possible parameter assignments to these inputs, with their available units, are as follows: 

 

S.No. 

Description 

Units 

S. No. 

Description 

Units 

Temperature 

Celsius (°C) 

Level 

centimetre 

Fahrenheit (F) 

Inch 

milli-Kelvin (mK) 

metre 

 

Voltage 

Volts 

 

Pressure 

Pascal (Pa) 

Current 

Amperes 

kiloPascal (kPa) 

milliAmpere (mA) 

MegaPascal (MPa) 

Power 

Watt (W) 

bar 

kiloWatt (kW) 

millibar 

Frequency 

Hertz (Hz) 

pounds per square inch 
(psi) 

Vibration 

Hertz (Hz) 

centimetre 

10 

Speed 

rpm 

inch 

11 

Efficiency 

percentage 

metre 

12 

Absolute humidity 

 
Percentage 
 

Содержание BGX501-806-R02

Страница 1: ...Real time Pump Hydro Turbine Blower Performance Monitoring with Censeo User Manual BGX501 806 R02...

Страница 2: ...Page 2 of 20 BGX501 806 R02 Censeo User Manual Public Copyright 2013 SIHPL...

Страница 3: ...Flow Measurement 7 4 3 Connection Diagram 7 4 4 Parts Description 8 5 Firmware Features 9 5 1 Principle of Operation 9 5 2 Benefits 10 5 3 What does Censeo Measure 10 5 4 Input and output 10 5 5 Keys...

Страница 4: ...products such as but not limited to the following Incomplete or incorrect installation or maintenance Connection to incorrect voltage sources Damaged insulation on connecting cables Contact with hazar...

Страница 5: ...such as Censeo time communication displays historical data analogue outputs alarms and relays Besides configuring Censeo Pump Test 9 is also used for viewing online data reading historical data alarms...

Страница 6: ...ency 1 Flow 1 Max pressure head 5 bar Max air outlet temperature 150 C with a maximum variation of 120 C between inlet and outlet Dimensions mm 144 H x 144 W x 172 D Weight 1 200 kg Mounting type Proj...

Страница 7: ...Transmit and Receive lines for PC over RS485 Pdi Discharge Outlet Pressure Sensor TX2 RX2 Transmit and Receive lines for Power Meters over RS485 Tsi Suction Inlet Temperature Sensor Blue IO1 4 Analog...

Страница 8: ...splay with backlight 2 PACT port Available at the bottom left corner of the front plate the PACT port is used to configure the meter on demand through RS232 communication from a computer with the help...

Страница 9: ...n terminals These terminals are used to feed real time RS485 inputs from external electronic wattmeters or power meters which measure the power drawn generated by the pump hydro turbine blower in real...

Страница 10: ...with a computer and communicate the same over various communication technologies and to interface with complex Control And Data Acquisition CADA systems 5 3 What does Censeo Measure Censeo accepts in...

Страница 11: ...tage B Phase 14 Current R Phase 15 Current Y Phase 16 Current B Phase 17 Frequency 18 Average Power Factor 19 Analogue Input 1 20 Analogue Input 2 21 Analogue Input 3 22 Analogue Input 4 23 Analogue I...

Страница 12: ...o scroll can be stopped at desired display as shown in the Table 3 2 3 These pages are not set up for auto scroll by default Up to 4 parameters can be defined for pages 2 and 3 4 This page is used onl...

Страница 13: ...ation method Blower efficiency using Polytropic efficiency calculation method Flow rate for pump hydro turbine Flow rate for blower Suction pressure for pump Inlet pressure for hydro turbine blower Di...

Страница 14: ...or hydro turbine Shaft Power Overall efficiency Voltage R Phase Current R Phase Voltage Y Phase Current Y Phase Voltage B Phase Current B Phase Frequency Average Power Factor Motor Efficiency for pump...

Страница 15: ...can be configured through software and these are shown as mentioned The available pump parameters for Page 2 display are as follows Pump Parameter Name Display Efficiency EF Flow Rate QP Total Head T...

Страница 16: ...ate QM Overall Efficiency OE Inlet Pressure PI Outlet Pressure PO Inlet Temperature TI Differential Temperature DT Total Head TH Table 7 Available Blower Parameters for Page 2 display in Censeo 5 6 4...

Страница 17: ...configured BL Below limit AL Above limit OR Out of range IR In range Table 9 Index for Alarm page in Censeo 5 7 Cumulative Flow Cumulative flow for pump hydro turbine blower is calculated by the conn...

Страница 18: ...Test9 based on filter value i e averaging period and the parameter value s difference with the defined limit at the time of event this is in view of slow varying nature of thermal parameters like tem...

Страница 19: ...the values of motor generator parameters on Page 3 will be displayed as zero Q How to verify that the power meter is ON and is responding Ans If the power meter is ON and is responding the values of...

Страница 20: ...Ltd 258 Darebin Road Fairfield VIC 3078 Australia p 61 3 9485 6000 f 61 3 9485 6099 Cewe Instrument AB SE 611 29 Box 1006 Nyk ping Sweden p 46 155 775 00 f 46 155 775 97 Secure Controls UK Ltd South...

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