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TROUBLESHOOTING GUIDE

11

TROUBLE

POSSIBLE CAUSES

REMEDIES

Motor will not run

1. Disconnect switch is off

1. Be sure switch is on

2. Fuse is blown

2. Replace fuse

3. Starting switch is defective

3. Replace starting switch

4. Wires at motor are loose, 

4. Refer to instructions on wiring

disconnected, or wired incorrectly

*5. Motor is wired incorrectly

5. Refer to instructions on wiring

6. Pressure switch contacts are dirty

6. Clean by sliding piece of plain paper between contacts

Motor runs hot and

*1. Motor is wired incorrectly

1. Refer to instructions on wiring

overload kicks off

2. Voltage is too low

2. Check with power company. Install heavier wiring

if wire size is too small. See wiring instructions

3. Pump cycles too frequently

3. See section below on too frequent cycling

Motor runs but no

*1. Pump in a new installation did

1. In new installation:

water is delivered

not pick up prime through:
a. Improper priming

a. Re-prime according to instructions

b. Air leaks

b. Check all connections on suction line and jet

c. Leaking foot valve

c. Replace foot valve

*2. Pump has lost its prime through:

2. In installation already in use:

a. Air leaks

a. Check all connections on suction line, jet and shaft seal

b. Water level below suction of pump

b. Lower suction line into water and re-prime. If receding

water level in a shallow well operation exceeds
suction lift, a deep well pump is needed

3. Jet or impeller is plugged

3. Clean jet or impeller according to instructions

4. Check valve or foot valve is stuck

4. Replace check valve or foot valve

in closed position

5. Pipes are frozen

5. Thaw pipes. Bury pipes below frost line. Heat pit or

pump house

6. Foot valve and/or strainer are

6. Raise foot valve and/or strainer above well bottom

buried in sand or mud

Pump does not

1. Water level in well is lower than 

1. A deep well jet pump may be needed (over 20 ft. to water)

deliver water to full

estimated

capacity (also check

2. Steel piping (if used) is corroded or

2. Replace with Plastic Pipe where possible, otherwise with

point 3 immediately

limed, causing excess friction

new steel pipe

above)

3. Offset piping is too small in size

3. Use larger offset piping

Pump pumps water

1. Pressure switch is out of adjustment

1. Adjust or replace pressure switch

but does not shut off

or contacts are “frozen”

2. Faucets have been left open

2. Close faucets

3. Jet or impeller is clogged

3. Clean jet or impeller

4. Motor is wired incorrectly

4. Refer to instructions on wiring

5. Water level in well is lower than

5. Check possibility of using a deep well jet pump

estimated

Pump cycles too

1. Pipes leak

1. Check connections, replace pipe fittings

frequently

2. Faucets or valves are open

2. Close faucets or valves

3. Foot valve leaks

3. Replace foot valve

4. Pressure switch is out of adjustment

4. Adjust or replace pressure switch

5. Air charge too low in 

5. Disconnect electrical power and open faucets until all

Captive Air® Tank

pressure is relieved. Using automobile tire pressure 

gauge, check air pressure in tank at the valve stem 
located at top of tank. If less than 40 pounds, pump air 
into tank from outside source, until 40 pounds pressure 
is reached. Check air valve for leaks, using soapy 
solution, and replace core if necessary

Air spurts from

1. Pump is picking up prime

1. As soon as pump picks up prime, all air will be ejected

faucets

2. Leak in suction side of pump

2. Check suction piping, make sure joints are not sucking air

3. Well is gaseous

3. Change installation as described in manual

4. Intermittent over-pumping of well

4. Lower foot valve if possible, otherwise restrict discharge

side of pump

Leaks at the metal

1. Loose clamps or “O” ring

1. First check the clamp tightening screw to see if it is tight.

clamp

not sealed

If it is tight and slight leakage still occurs, place a piece
of wood on the periphery of the clamp and firmly tap the
wood with a hammer. Repeat this operation around the
edge of the clamp and retighten the clamp screw. If leak
continues, disassemble clamp and pump halves and 
check to see that “O” ring is properly seated and no
foreign material is on “O” ring or “O” seat. 

Reassemble pump.

(

*Note

: Check

prime before look-
ing for other
causes. Unscrew
priming plug and
see if there is water
in priming hole)

Release all pressure 
in system before
working on clamp!

Содержание CRAFTSMAN 390.2521

Страница 1: ...tructions Before First Use of This Product Save This Manual For Future Reference Sears Roebuck and Co Hoffman Estates IL 60179 U S A Safety Instructions Installation Electrical Maintenance Repair Part...

Страница 2: ...covered while installing pump to prevent leaves and other debris from falling into well con taminating well and possibly damaging pump 4 Protect pump and piping system from freezing Allowing pump or...

Страница 3: ...nto the pump Pre Charged Tank The tank serves two functions It provides a reservoir of water under pressure and maintains a cushion of air pres sure to prevent pipe hammering and possible damage to pl...

Страница 4: ...ould pump water would therefore be 15 feet PUMP TANK INSTALLATION Pump NOTICE Use Teflon tape supplied with the pump or Plasto Joint Stik1 for making all pipe thread connections to the pump itself To...

Страница 5: ...low faucets to run until you have a steady air free stream 3 Open and close faucets repeatedly until you are sure all air has been removed 4 If stream does not become steady air may be leaking into th...

Страница 6: ...dial counter clockwise until 115 shows in the dial window 3 Reinstall the Motor end cover 4 Go to Wiring Connections below Hazardous voltage Can shock burn or kill Connect ground wire before connectin...

Страница 7: ...ately Figure 1 Page 4 2 Fill pump with water 3 Replace priming plug using Teflon tape or Plasto Joint Stik2 on plug threads tighten plug 4 Start the pump Water should be pumped in 1 2 minutes If not r...

Страница 8: ...f tank 8 Place replacement bag on a clean surface with opening up Flatten bag and force air out 9 Tightly roll bag towards center opening 10 Before center opening is covered up force air out of re mai...

Страница 9: ...f O ring and clamp E Assemble base mounting bolts Connect pressure switch tubing and close drain cock F Prime pump and turn on power G Check for leaks Removing Motor for Service and Replacing Shaft Se...

Страница 10: ...ions under Removing Motor for Service and Replacing Shaft Seal on Pages 9 and 10 Cleaning Shallow Well Jet To remove debris from venturi or nozzle proceed as follows 1 Disassemble pump per instruction...

Страница 11: ...causing excess friction new steel pipe above 3 Offset piping is too small in size 3 Use larger offset piping Pump pumps water 1 Pressure switch is out of adjustment 1 Adjust or replace pressure switc...

Страница 12: ...13 14 15 16 17 18 19 20 21 22 23 25 26 26A 27 28 29 30 587 1193 24 Pump Only Model 390 2521 To Order Parts in the U S A Call Sears Product Service 1 800 366 7278 To Order Parts outside the U S A Call...

Страница 13: ...16 N176 28PB Tank Body Assembly Front Half Includes Key No s 11 12 13 14 15 16 19 20 21 23 and 24 16 N76 28P Tank Body Only Front Half 17 U37 673P Switch Tube 18 U111 212T 90 Hose Barb 19 U9 226 O Ri...

Страница 14: ...or Store Model 390 2521 Key 1 2 HP Qty No Part Number Used Description 1 29135 1 Tank Assembly Includes Diaphragm Elbow Valve Nuts Washers Inlet Flange U20 13 1 Bag Vinyl 1 Air Valve w Cap 2 U31 446P...

Страница 15: ...15...

Страница 16: ...about an existing Agreement call 9 am 5 pm Monday Saturday 1 800 827 6655 M A I N T E N A N C E A G R E E M E N T America s Repair Specialists REPAIRSERVICES America s Repair Specialists REPAIRSERVICE...

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