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SealMaster MasterMix Bulk, Руководство пользователя

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SealMaster MasterMix Bulk Скачать руководство пользователя страница 5

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Содержание MasterMix Bulk

Страница 1: ......

Страница 2: ...als Current BULK TANKERS_V2 0_OCT_2021 docx MASTERMIX BULK STORAGE TANKS Owner s Manual Version 2 0 Issue Date May 2021 Effective Date October 2021 Version Date Changes Approval 1 0 5 21 Original Issue DS 2 0 10 21 Motor Material JG ...

Страница 3: ...NCE 13 MAINTENANCE SCHEDULE 13 MAINTENANCE SCHEDULE STEIN O GLAND 14 TROUBLESHOOTING GUIDE 15 TROUBLESHOOTING GUIDE CHART 17 TANK CAPACITY CHART 18 MATERIAL DEPTH AND GALLON VOLUME 18 MACHINE PICTURES AND PARTS LIST 20 PARTS LIST PICTURE 1 TANK 20 PARTS LIST PICTURE 2 OPTIONAL 21 PARTS LIST PICTURE 3 STANDARD 22 PARTS LIST PICTURE 4 STANDARD 23 PARTS LIST PICTURE 5 OPTIONAL 24 PARTS LIST PICTURE 6...

Страница 4: ...L 34 PARTS LIST FOR SMALL DIAPHRAGM PUMP 38 PARTS LIST FOR LARGE DIAPHRAGM PUMP 40 PARTS FOR ELECTRICAL SET UP 41 PARTS FOR PLUMBING 1 PICTURE 1 AGITATION 1 PICTURE 2 CONTROL VALVES 2 PICTURE 3 3 BOWIE HIGH SPEED MOTOR 3 PICTURE 4 FILTER PLUMBING 4 PICTURE 5 PUMP WITH C FACE MOTOR 5 PICTURE 6 PUMP WITH GAS ENGINE 6 ...

Страница 5: ..._______________________________ Acceptance Date ________________ City _____________ State______ Zip _______ CORRESPONDENCE All Correspondence regarding this equipment as well as general correspondence should be addressed to ThorWorks Industries Inc PO Box 2277 Sandusky OH 44870 In referring to the equipment kindly state the Model Number Serial Number and any part number involved ...

Страница 6: ...zed SealMaster representative Any claims for defective material or workmanship must be made prior to the expiration of thirty 30 days from the date failure occurs and in all cases prior to the expiration of the warranty period of one 1 year It is the intent of this paragraph to limit SealMaster s liability solely to the cost of replacement parts F O B factory or at the option of SealMaster to repa...

Страница 7: ...ness Bolts and nuts are machined tightened before leaving the factory However some loosening may occur during shipment Do not do maintenance work on the machine while in operation The machine should not be left unattended when running CAUTIONS Keep hands feet and clothing away from moving parts Do not operate the machine without all guards in place Do not operate Agitator with the chain guard remo...

Страница 8: ...e Make certain the shut off valve on the tank is open Check gas supply Be sure all hydraulic valves are in a neutral position STARTING THE ENGINE Set the fuel shutoff and choke levers to the on position Set the throttle lever at open Turn the engine switch to the start position It is important that when you are done running the engine that the fuel shutoff lever is turned to the off position This ...

Страница 9: ... off valve on the tank is open Check gas supply Be sure all hydraulic valves are in a neutral position 3 STARTING THE ENGINE Set the throttle and choke levers to the on position Set fuel shut off to the on position Set the engine on off switch to run position Start the engine It is important that when you are done running the engine that the fuel shutoff lever is turned to the off position This ke...

Страница 10: ...trol hydraulic valve 19 meters oil flow which means how far the lever handle is moved determines rotation speed Material left in the tank should be agitated 10 to 15 minutes Do not leave a sand and sealer mixture in the tank without agitation for more than one day 19 AGITATOR CONTROL HYDRAULIC VALVE AGITATOR CONTROL LEVER HANDLE ...

Страница 11: ...PERATING INSTRUCTIONS STARTUP 5 MATERIAL PUMP The material flow hydraulic valve 19 meters oil flow also so lever handle movement determines gallons per minute output 19 MATERIAL FLOW HYDRAULIC VALVE MATERIAL CONTROL LEVER HANDLE 3 ...

Страница 12: ... Close Recirculation valve Start Engine Pull Material control lever handle in forward position WHEN FINISHED Empty the discharge hoses Stein Pump Only Close Main valve Close Discharge valve Open Return back valve Open Recirculation valve 1 5 4 2 1 2 4 5 36 DISCHARGE VALVE 36 RECIRCULATION VALVE 36 RETURN BACK VALVE 36 MAIN VALVE 1 2 4 5 3 ...

Страница 13: ...12 MASTERMIX STORAGE TANKS MACHINE OPERATION 7 FILL MATERIAL IN TANK All valves should be closed Turn fill tube 3 gate valve 2 to open 2 3 GATE VALVE ...

Страница 14: ...DRAULIC OIL CHANGE HYDRAULIC OIL FILTER CHECK MATERIAL PUMP GREASE LEVEL GREASE AGITATOR BEARINGS 10 pumps GREASE ROUND HOUSING FLANGE BEARINGS CHECK TIRE PRESSURE INSPECT ALL HOSES Use a good quality AW68 hydraulic oil with a rating of 352 SUS 100 F Do not use a 150 rated hydraulic oil as it is too light The large hydraulic diaphragm pump requires greasing of the center chamber With daily use 4 5...

Страница 15: ...14 MASTERMIX STORAGE TANKS MACHINE MAINTENANCE MAINTENANCE SCHEDULE STEIN O GLAND MASTERMIX STORAGE TANKS ...

Страница 16: ...emoving them for testing there is an adjustment that can be tried On the side of the fwd rev control valve is a tiny plug that takes an Allen wrench remove this plug and there is an Allen head adjustment screw Turn this clockwise one full turn If this doesn t solve the problem then the hydraulic pump and motor need testing or replacing The hydraulic motor turns but the pump doesn t Inspect the cou...

Страница 17: ...d key If the material pump doesn t rotate at the proper speed either have the hydraulic pump tested Hydraulic oil level The level should be 4 down from the tank top Use grade AW68 SAE 10w20 or 10w30 hydraulic oil If sealer leaks from around the shaft If the sealer is leaking from the sprocket end of the shaft the seal needs replaced As long as the sealer hasn t been allowed to get into the bearing...

Страница 18: ...ER EXCESSIVE PLUGGING POSSIBLE CAUSES SOLUTIONS SHUTOFF VALVE IS CLOSED OPEN HYDRAULIC OIL LOW OIL LEVEL 4 FROM TOP OF TANK COUPLER REPLACE THE SHEARED KEY HYDRAULIC PUMP HAVE TESTED OR REPLACED OIL SPECIFICATIONS REFER TO OWNER S MANUAL OPERATING INSTRUCTIONS REFER TO OWNER S MANUAL FUEL IN OIL CRANKCASE FUEL SHUT OFF VALVE IN OFF POSITION WHEN FINISHED BASKET STRAINER IS PLUGGED UNPLUG PLUMBING ...

Страница 19: ...2 423 43 2664 3548 3422 11 390 520 487 44 2745 3656 3530 12 443 590 553 45 2827 3764 3639 13 498 663 622 46 2908 3872 3748 14 555 738 693 47 2989 3981 3858 15 613 816 766 48 3071 4089 3968 16 673 896 842 49 3152 4198 4079 17 734 978 920 50 3234 4306 4190 18 797 1062 999 51 3315 4414 4301 19 861 1147 1081 52 3396 4522 4413 20 927 1234 1164 53 3477 4630 4525 21 994 1323 1249 54 3558 4738 4637 22 106...

Страница 20: ... 6485 6545 103 9705 72 4941 6579 6656 104 9782 73 5011 6673 6766 105 9858 74 5080 6765 6876 106 9931 75 5148 6855 6985 107 10002 76 5215 6944 7094 108 10071 77 5280 7031 7203 109 10138 78 5344 7117 7310 110 10201 79 5407 7200 7418 111 10262 80 5469 7282 7524 112 10320 81 5529 7362 7630 113 10375 82 5587 7440 7735 114 10426 83 5644 7515 7840 115 10473 84 5698 7588 7944 116 10516 85 5751 7659 8047 1...

Страница 21: ...VER 6K 8K P50271C 1 MANHOLE COVER 10K 2 P50211G 1 HYDRAULIC TANK ASSEMBLY P399A005 1 3 GATE VALVE P477A013 1 3 COUPLER ON FILL TUBE P477A006 1 PLUG FOR 3 COUPLER 3 P50168B 1 CHAIN GUARD 6K 8K P50168D 1 CHAIN GUARD 10K 4 P50228F 1 20 CLEANOUT ASSEMBLY 1 MANHOLE COVER 4 20 CLEANOUT 3 CHAIN GUARD 2 HYDRAULIC TANK GATE VALVE AND COUPLER ...

Страница 22: ...06 1 HYDRAULIC PUMP 6 P604A014 1 PUMP MOUNT 7 P630A031 1 JAW COUPLER 5 8 BORE WITH 5 32 KEY P630A032 1 JAW COUPLER 1 BORE WITH 1 4 KEY P631A005 1 COUPLER INSERT FOR JAW COUPLER 8 P604A002 1 ACCESS COVER 9 P458A014 1 VANGUARD 16HP ENGINE 7 JAW COUPLERS AND INSERT 6 PUMP MOUNT 5 HYDRAULIC PUMP 8 ACCESS COVER 9 VANGUARD ENGINE ...

Страница 23: ...UPLING TYPE LO95 x 5 8 x 5 32 12 P630A032 1 JAW COUPLING TYPE LO95 x 1 x 1 4 13 P631A005 1 INSERT RUBBER HYTREL 14 P604A008 1 ACCESS COVER 3 15 P604A001 1 PUMP MOUNT 16 P458A023 1 HONDA 11 7HP ENGINE 17 P475B006 2 42 BATTERY CABLE 18 P29838C 1 BATTERY BOX 11 14 JAW COUPLERS AND INSERT 18 BATTERY BOX 17 BATTERY CABLE 16 HONDA ENGINE 15 PUMP MOUNT 10 HYD PUMP ...

Страница 24: ... 19 P474A087 1 MOTOR HYD P472A016 2 HYD CONTROL VALVE 20 P640A071 1 ROPER 2 PUMP MATERIAL 21 P50313Q 1 BASKET 1GAL 1 4 HOLES 22 50147D 1 1 3GAL LID ASSEMBLY 23 P50147B002 1 1GAL BASKET STRAINER ASSEMBLY 21 BASKET HOUSING 23 BASKET STRAINER ASSEMBLY 22 3 GAL LID ASSEMBLY 20 ROPER PUMP 19 HYD MOTOR HYD CONTROL VALVE ...

Страница 25: ...P MATERIAL 26 P630A011 1 5016 CHAIN COUPLING 1 BORE 1 4 KEY 27 P630A034 1 5016 CHAIN COUPLING 1 1 8 BORE 1 4 KEY 28 P631A002 1 5016 CHAIN 29 P50313XLQ 1 BASKET 3GAL 1 4 HOLES 30 50147D 1 1 3GAL LID ASSEMBLY 31 P50147B005 1 3GAL BASKET STRAINER ASSEMBLY 29 BASKET HOUSING 31 BASKET STRAINER ASSEMBLY 30 1 3 GAL LID ASSEMBLY 25 BOWIE PUMP 26 28 CHAIN COUPLERS 24 HYD MOTOR HIGH SPEED ...

Страница 26: ...GE 33 P474A088 1 MOTOR MATERIAL FLOW 34 P479A008 2 GASKET FLANGE 5 RING 35 P640A079 1 PUMP MATERIAL HYD DIAPHRAGM SMALL P981A021 1 PUMP REBUILD KIT P640A087 1 PUMP MATERIAL HYD DIAPHRAGM LARGE P980B025 1 PUMP REBUILD KIT 36 P397A002 4 2 BALL VALVE BRASS 35 STEINER PUMP REBUILD KIT 32 SURGE TANK 34 GASKET FLANGE 5 33 MOTOR MATERIAL FLOW 36 2 BALL VALVE ...

Страница 27: ...Key 39 P630A012 1 5016 Chain Coupling 1 3 8 bore w 5 16 Key 40 P631A002 1 5016 Chain 41 P941A018 1 MOTOR ELECT 7 5 HP 1 PHASE 1725 RPM P941A006 1 MOTOR ELECT 7 5 HP 3 PHASE 1750 RPM P941A015 1 MOTOR ELECT 10 HP 1 PHASE 1750 RPM P941A007 1 MOTOR ELECT 10 HP 3 PHASE 1750 RPM 42 P474A088 1 HYD MOTOR W SAE PORT NEW P567A006 2 HYD FITTING 37 HYD PUMP 38 CHAIN COUPLER 40 CHAIN 39 CHAIN COUPLER 42 HYD MO...

Страница 28: ...G GLAND 2 15 16 ASSEMBLY 48 P434A006 1 BEARING 2 15 16 DIA 49 P50137B010 1 SEAL 2 15 16 PACKING GLAND 50 P638A006 1 PACKING SYNTHETIC YARN 1 4 51 P50138B 1 PACKING GLAND 2 ASSEMBLY 52 P434A004 1 BEARING 2 DIA 53 P50137B001 2 SEAL 2 PACKING GLAND 49 53 SEAL 47 51 PACKING GLAND ASSEMBLY 50 PACKING 48 52 BEARING HOUSING 44 BEARING 45 OIL SEAL 46 OIL SEAL 43 BEARING HOUSING ASSEMBLY SPRING SIDE OF SEA...

Страница 29: ...x 1 4 key P429A019 1 SPROCKET 80B60 1 1 2 bore x 5 16 key 10K 58 P428A003 1 SPROCKET 60B60 2 bore x 1 2 key P429A014 1 SPROCKET 80R60 10K 59 P740A012 1 BUSHING R1x2 15 16 10K 60 P1040A000 1 CHAIN SOLD PER FOOT P1035A003 1 CHAIN MASTER LINK 61 P1041A000 1 CHAIN SOLD PER FOOT 10K P1035A004 1 CHAIN MASTER LINK 10K 62 P434A004 2 BEARING P434A006 2 BEARING 10K 63 P50137B007 2 SEAL RUBBER P50137B012 2 S...

Страница 30: ...29 MASTERMIX STORAGE TANKS PUMP DIAGRAM ...

Страница 31: ...CLIP PACKING GLAND P905A005 D42 1 2 8 PACKING GLAND P904A002 P10 178 1 9 STUD P905A016 2 10 PACKING SET P904A001 N43 1 1 11 WASHER PACKING P905A008 G8 246 1 16 DRIVE SCREW P904A019 G62 9 2 17 NAMEPLATE P904A031 G12 34 1 18 PIPE PLUG P904A020 G56 12 4 19 CASE P906A009 1 25 IDLER SHAFT P906A010 D1 1100 1 26 KEY P904A021 2 27 KEY P904A021 1 28 DRIVE SHAFT P906A011 D1 2097 1 29 RETAINING RING P905A012...

Страница 32: ...P OPTIONAL BOWIE ITEM S M PART QTY DESCRIPTION P640A030 1 2 BOWIE PUMP 2400 SERIES STEEL 2419C P741B010 1 STEEL GEAR IDLER SHAFT 2420C P741B011 1 STEEL GEAR DRIVE SHAFT P640A005 1 2 BOWIE PUMP 2400 SERIES RUBBER 2419 P741A010 1 HYCAR GEAR IDLER SHAFT 2420 P741A011 1 HYCAR GEAR DRIVE SHAFT ...

Страница 33: ...ING 427 P741A017 3 LOCK RING 2 BEARING 428 P741A018 1 LOCK RING 3 BEARING 429 P741A019 3 WASHER RED SLINGER 430 P741A020 4 WASHER BLACK SLINGER 431 P741A021 3 EXPANSION PLUG 432 P741A022 4 RING LOCK SEAL 433 P741A023 1 WASHER BEARING SHIELD 434 P741A024 1 WASHER STEEL 2422HP P741A025 2 WEAR PLATE HARDENED STEEL REBUILD KIT 2 BOWIE PUMP CONSIST OF PARTS BELOW BOWIE ITEM S M PART QTY DESCRIPTION P74...

Страница 34: ...RIVE SHAFT BOWIE ITEM S M PART QTY DESCRIPTION 301 P742A021 1 PACKING UNIT 302 P742A002 1 STANDARD FRONT PLATE 3303 P742A023 1 CENTER CASE 306 P742A028 8 PUMP GASKET 307 P742A029 1 STANDARD BACK PLATE 308B P742A030 3 END PLUG 309BHD P742A042 5 BRONZE BUSHING 3310 P742A032 2 ADAPTER FLANGE 3311 P742A033 2 ADAPTER FLANGE GASKET 3312 P742A034 8 ADAPTER FLANGE BOLT 313G P742A036 1 GRAPH PACKING 3PCS P...

Страница 35: ...P977A009 93358 A 4 SCREW M10 X 1 5 6G X 35MM P977A010 94409 1 8 SCREW M10 X 1 5 6G X 45MM P977A011 94990 1 16 NUT M10 X 1 5 6H P977A012 94992 1 16 GROUND LUG P977A013 93004 1 OUTLET MANIFOLD P977A014 94326 1 INLET MANIFOLD P977A015 94327 1 PIPE PLUG 2 N P T P977A016 Y17 128 2 AIR CAP INNER CHAMBER P977A017 94324 1 1 AIR CAP INNER CHAMBER P977A018 94324 2 1 GASKET P977A019 94100 2 SCREW M10 X 1 5 6...

Страница 36: ...NG 3 32 X 1 9 16 O D P977A032 Y325 126 7 SPACER P977A033 92876 4 SPACER P977A034 94027 1 ACTUATOR PIN 250 X 2 276 LONG P977A035 94083 2 SLEEVE P977A036 94084 2 90 DEG ST ELBOW 1 1 2 11 1 2 N P T P977A037 94860 1 GASKET VALVE BODY P977A038 94099 1 LOCK WASHER 1 4 P977A039 Y117 416 C 3 SCREW M6 X 1 0 6G X 16MM P977A040 96721030 4 VALVE BLOCK P977A041 94032 1 PISTON PLUG P977A042 94033 1 TRACK GASKET...

Страница 37: ... D P977A049 Y325 22 1 O RING 1 16 X 1 3 8 O D P977A050 Y325 26 2 O RING 1 8 X 1 2 O D P977A051 Y325 202 2 DIAPHRAGM CHECK VALVE P977A052 94102 2 RETAINING RING P977A053 Y147 16 C 1 MUFFLER P977A054 94810 1 FML 2 GREASE P977A055 94276 1 GREASE PACKETS P977A056 637308 1 MAJOR VALVE ASSEMBLY P977A057 67089 1 1 AIR VALVE SERVICE KIT P977B058 637302 1 MATERIAL PUMP REBUILD KIT P977A059 63709 AA 1 ...

Страница 38: ...37 MASTERMIX BULK STORAGE TANK MACHINE PICTURES AND PARTS LIST SMALL DIAPHRAGM PUMP PUMP DIAGRAM ...

Страница 39: ...06 4 SEAL RING 7 P981A007 1 SEAL RING 8 P981A008 1 BIG BEARING 9 P981A009 1 ECCENTRIC SHAFT 10 P981A010 1 NAME PLATE 11 P981A011 1 BIG SNAP RING 12 P981A012 1 SMALL BEARING 13 P981A013 1 SMALL SNAP RING 14 P981A014 1 INSPECTION WINDOW 15 P981A015 2 FLUID CHAMBER 16 P981A016 1 PITMAN SHAFT 17 P981A017 1 CENTER BLOCK 18 P981A018 1 DISCHARGE MANIFOLD 19 P981A019 1 INNER PLATE 20 N A 21 P981A021 1 DIA...

Страница 40: ...39 MASTERMIX BULK STORAGE TANK MACHINE PICTURES AND PARTS LIST LARGE DIAPHRAGM PUMP VERSION II PUMP DIAGRAM ...

Страница 41: ...980A009 1 BIG SNAP SPRING 8 P980A010 1 SMALL BEARING 9 P980A011 1 SMALL SNAP SPRING 10 P980A002 4 VALVE BALL 11 P980A029 4 VALVE SEAT 12 P980A030 4 SEAL RING 13 P980A012 1 INSPECTION WINDOW 14 P980A008 1 NAME PLATE 15 P980A031 2 FLUID CHAMBER 16 P980A022 1 SCREW 17 P980A021 2 O RING 18 P980A020 1 OUTER PLATE 19 N A 20 P980A019 1 3 DIAPHRAGM 21 P980A017 1 INNER PLATE 22 P980A032 2 MANIFOLD 23 P980A...

Страница 42: ...41 PARTS FOR ELECTRICAL SET UP ...

Страница 43: ...42 ...

Страница 44: ...43 ...

Страница 45: ...44 ...

Страница 46: ...45 ...

Страница 47: ...ITEM PART QTY DESCRIPTION S8E3 1 P474A088 1 HYD MOTOR W SAE PORT NEW S7F8 2 P567A006 2 HYD FITTING S8E3 P474A003 1 HYD MOTOR W SAE PORT OLD S7F7 P567A013 2 HYD FITTING 3 P1014A155 2 1 2 13 X 2 1 4 LONG HEX HD 2 1 2 13 LOCK NUT 2 1 2 FLAT WASHER 1 2 3 ...

Страница 48: ...0 S7E7 3 P565A004 2 2501 08 08F Hyd Fitting S7E7 4 P560A083 1 2501 08 12F Hyd Fitting 5 P72000C013 1 HYDRAULIC VALVE MOUNT S7F7 6 P567A013 2 2404 08 08 Hyd Fitting S3C8 7 P1000A012 1 3 4 x 3 SCH 40 PIPE NIPPLE 8 P1014A004 4 Screw Hex Hd Cap unc 2A 1 4 20 x1 75 4 1 4 20 LOCK NUT 4 1 4 FLAT WASHER Part for Plumbing Set Up 1 4 6 2 8 5 3 7 ...

Страница 49: ...3 4 P560A026 1 5602 12 12 12F Hyd Fitting S7G5 5 P751A020 1 139E 1212 Hose End S3C5 6 P1010A007 1 3 4x1 2 Hex Bushing Steel S7F7 7 P567A013 1 2404 08 08 Hyd Fitting S30A3 8 P640A025 1 3 Bowie 3400 Pump Material S6G3 9 P630A011 1 5016 Chain Coupling 1 bore 1 4 key S6G4 10 P630A034 1 5016 Chain Coupling 1 1 8 bore 1 4 key S6E2 11 P631A002 1 5016 Chain Part for Plumbing Set Up 1 2 3 5 4 7 6 9 THRU 11...

Страница 50: ...LL S13A3 2 P397A013 1 1 BALL VALVE S3D5 3 P1000A016 2 1 CLOSE NIPPLES S7E5 4 P560A052 2 HYDRAULIC 90 ELBOW 1 MALE 1 FEMALE S9E4 5 P1012A004 1 1 HOSE ADAPTER S3E3 6 P1010A022 1 BUSHING 1 1 4 X 1 S5C5 7 P908A003 1 FILTER S5B8 8 P1023A005 1 Clamp Hose 16 SS Part for Plumbing Set Up 5 4 1 7 2 3 4 6 8 ...

Страница 51: ...OW 1 MALE 1 FEMALE S9E4 4 P1012A004 1 1 HOSE ADAPTER S7F8 5 P567A006 1 HYDRAULIC FITTING S5B8 6 P1023A005 1 Clamp Hose 16 SS S6G4 7 P630A024 1 5016 Chain Coupling 5 8 bore w 5 32 Key S6G3 8 P630A012 1 5016 Chain Coupling 1 3 8 bore w 5 16 Key S6E2 9 P631A002 1 5016 Chain 10 P50108B 1 PUMP MOUNT S1C3E 11 P941A018 1 MOTOR ELECT 7 5 HP 1 PHASE 1725 RPM 1 2 3 6 5 4 8 9 7 10 11 ...

Страница 52: ...7A006 1 HYD Fitting S5B8 6 P1023A005 1 Clamp Hose 16 SS S5E2 7 P630A031 1 Jaw Coupling Type LO95 x 5 8 x 5 32 S5E3 8 P630A032 1 Jaw Coupling Type LO95 x 1 x 1 4 S5F2 9 P631A005 1 Insert Rubber Hytrel S9B4 10 P604A008 1 Access Cover 3 S9B3 11 P604A001 1 Pump Mount W95 12 P458A023 1 Engine Gas S6A2 13 P475B006 2 42 Battery Cable T13 2 14 P29838C 1 Battery Box Part for Plumbing Set Up 1 2 3 6 4 5 7 T...

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