3. SPECIFICATION
Model:
................................................................
YK30FFP.V2
Capacity: ................................................................... 30tonne
Floor mounting:.......................................................... ...... Yes
Gauge included ................................................................ Yes
Lateral ram travel: ...................................................... 200mm
Maximum height - ram to table: ................................ 1031mm
Minimum height - ram to table: ................................... 151mm
Optional accessories: ..........................YKPP8 - Press pin set
Optional accessories: ........................ YKSG30 - Safety guard
Overall height: .......................................................... 1830mm
Ram diameter: .......................................................... Ø70mm
Ram stroke: ............................................................... 150mm
Table aperture: ........................................................... 164mm
Type:................................................................. ...... Hydraulic
Working table depth: .................................................. 184mm
Working table width: ................................................... 695mm
4. ASSEMBLY
Unpack the product and check contents. Should there be any damaged or missing parts contact your supplier immediately. Take care
to ensure safety when moving main frame from packing as the unit is very heavy.
Refer to attached parts list.
Seek assistance from another person on assembly of heavy parts.
Assemble press, if possible, in close proximity to where the press will be located.
4.1.
FRAME ASSEMBLY
4.1.1.
Attach load slings around the top cross member of the frame (#21) and using a suitable hoist or gantry, slowly, and in a controlled
manner lift the frame up and out of the transportation crate, into an upright position.
WARNING!
Take care when lifting the frame not to damage the pre-assembled ram assembly (#20).
4.1.2.
Keep the frame assembly in an upright position, held safely by the load slings.
▲
DANGER
!
DO NOT
allow the frame to fall over.
4.1.3.
Position base section (#12) and secure with screw (#9), washer (#13), lock washer (#14) and nut (#15) loosely.
4.1.4.
Repeat for other side base section (#12).
4.1.5.
Position the supports (#10) to base section (#12) and frame (#21) and secure with screw (#9), washer (#13), lock washer (#14) and
nut (#15) loosely.
4.1.6.
Repeat for other side supports (#10).
4.1.7.
On
a
fl
at level
fl
oor, level the frame using a good quality spirit level. Fully tighten all
fi
xings.
4.1.8.
Remove the load slings and store in a safe and secure location.
WARNING!
Take care and seek assistance from another person when lowering and levelling the frame assembly onto the
fl
oor.
4.2.
ATTACH PUMP AND FOOT PEDAL ASSEMBLY
NOTE:
The pump (#55), foot pedal (#48) and protective housing (#52) are supplied as a pre-assembled component.
4.2.1.
Fit the pump (#55), foot pedal (#48) and protective housing (#52) assembly to the right side upright of the main frame and secure with
screws (#16) and washers (#13).
WARNING!
Seek assistance from another person with this task as the pump assembly is heavy.
4.2.2.
Remove nut (#11) from (pivot) screw (#49) on pump and foot pedal assembly and secure to lower right side of frame upright and
lock into place with nut (#30). Ensure foot pedal is free to operate.
4.2.3.
Attach the pump oil hose (#41) and o-ring (#28) to the elbow
fi
tting (#29) after removing the metal dust bungs.
DO NOT
discard.
4.2.4.
ATTACH BED FRAME
4.2.5.
Pass the table support pins (#8) through the holes on the press frame assembly uprights (#21) at the desired height.
4.2.6.
Fit the retaining clips (#7) to the table support pins.
NOTE:
The retaining clips should be spaced equidistant from the press frame sides to allow for ease of bed frame (#6) assembly.
4.2.7.
Taking
fi
rm hold of the bed frame (#6), tip it into a diagonal position so that it can be introduced between the mainframe uprights, and
then carefully lower it back to a horizontal position to rest on the table support pins (#8), between the retaining clips (#7).
WARNING!
Take care not to allow the bed frame to drop onto the table support pins and ensure your hands and
fi
ngers are clear of
the bed frame when lowering.
WARNING!
Seek assistance from another person with this task as the bed frame is heavy.
4.2.8.
Place the V-blocks (#4), in the required orientation, onto the bed frame (#6).
4.3.
PRESSURE GAUGE
4.3.1.
Remove the dust cap hex bolt from the pressure gauge
fi
tting (#39).
DO NOT
discard.
4.3.2.
Screw the pressure gauge (#39) and nylon ring (#37) into the pressure gauge
fi
tting (#38) until tight.
DO NOT
over-tighten.
4.4.
Push
fi
t pump handle (#40) into pump assembly (#55).
4.5.
ATTACH HANDLE TO RAM PLATE
4.6.
Secure the carry handle for ram plate (#58) with screws (#57) to ram plate (#18).
INSTALLATION
▲
DANGER!
Models are purpose designed to withstand greater loads than the hydraulic units can develop. For safety reasons, always
ensure the workpiece and press tools are secured on the table and will not flex or suddenly “give way” causing danger to
operator or the component.
4.7.
SECURE PRESS TO THE FLOOR
DO NOT
attempt to move assembled press manually. When moving the press follow the instructions as detailed in Section 1.
4.7.1.
Move the press to the mounting location, and spot mark through
fi
xing holes in base section (#12) onto the
fl
oor.
4.7.2.
Check for any hidden wiring or cables, if needed change the location for the holes.
4.7.3.
Temporarily move the press to the side.
4.7.4.
Use a masonry drill bit to drill the four holes about 3” to 4” deep into the concrete or wood, as necessary.
YK30FFP.V2 Issue 1 10/05/21
Original Language Version
© Jack Sealey Limited
