4.1.5.
ensure the timing marks are aligned in the 12 o’clock position on the crankshaft sprocket.
4.1.6.
Ensure the hole in the rear of the camshaft is in the 12 o’clock position (Fig.2) and fit the VSE5009.02 Camshaft Locking Tool using
the bolts provided.
4.1.7.
Slacken the camshaft drive belt tensioner fixing bolt and turn the tensioner clockwise and away from the belt.
4.1.8.
Remove timing belt and tensioner assembly.
4.2.
inStaLLation
4.2.1.
Fit new timing belt tensioner, ensure the retaining lug is correctly engaged and tighten the securing bolt finger tight only.
4.2.2.
Using a hex key, turn the tensioner pulley clockwise and tighten the securing bolt.
4.2.3.
ensure the VSe5009.01 Crankshaft Timing Pin and the VSe5009.02 Camshaft locking Tool are correctly located, and the hole in
the rear of the camshaft is in the 12 o’clock position.
4.2.4.
Slacken the camshaft sprocket fixing bolt, ensure a counter hold such as the Sealey VS4844 Universal Pulley Holder is used.
4.2.5.
Align the high pressure fuel pump timing marks, these are in the 5.00 o’clock position.
4.3.
fit the neW tiMing beLt.
4.3.1.
Slacken the timing belt tensioner and turn the tensioner anti-clockwise until the pointer aligns with the hole in the backplate.
4.3.2.
Tighten the tensioner securing bolt to 25nm.
4.3.3.
Counter hold the camshaft using the Sealey VS4844 Universal Pulley Holder and tighten the camshaft sprocket securing bolt to
133nm.
4.3.4.
Remove all tooling and turn the crankshaft through two revolutions until just before TdC on number one cylinder.
4.3.5.
Insert the VSe5009.01 Crankshaft Timing Pin into the cylinder block and turn the crankshaft until the timing pin engages.
4.3.6.
ensure the timing marks are aligned in the 12 o’clock position on the crankshaft sprocket.
4.3.7.
Ensure the hole in the rear of the camshaft is in the 12 o’clock position and fit the VSE5009.02 Camshaft Locking Tool using the
bolts provided.
4.3.8.
Once the timing is confirmed as correct, remove all tooling and reassemble.
5. Maintenance
9
When not in use, store in a safe, dry, childproof location.
fig.2
Sealey group, kempson Way, Suffolk business park, bury St edmunds, Suffolk. ip32 7aR
01284 757500
01284 703534
www.sealey.co.uk
enViRonMent pRotection
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
note
: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
important
: no liability is accepted for incorrect use of this product.
Warranty
: Guarantee is 12 months from purchase date, proof of which is required for any claim.
VSe5009 Issue 1 24/04/19
Original Language Version
© Jack Sealey limited
