4.4.2. Re-assembly
Fit the Camshaft Setting Plate Assembly ensuring it rests fully on the
surface of the cylinder head
(Fig.4)
.
Fit
VS118/02
Flywheel Locking Pin and
VS4323
Tensioner Pre-Load
Tool but do not apply pre-load at this stage.
Fig.21 shows the order in which the front sprocket assembly
components are re-assembled.
Points to note when re-assembling the sprockets:-
When the chain drive sprocket (exhaust camshaft) is installed, ensure
the arrow is in line with the surface of the cylinder head
(Fig.22)
.
Ensure
VS4323
Pre-Load Tool is in contact with the chain rail but no
pre-load is applied, then re-check arrow is in line with the surface of
the cylinder head.
When re-fitting the toothed sleeve on the exhaust camshaft, align the
gaps in the toothed shaft to mark on sprocket
(Fig.23)
.
Push in the Toothed Sleeve to position the threaded holes in sprockets
in the centre of the elongated holes
(Fig.24)
.
VS4898 Sprocket/Chain Assembly Fixture.
Use
VS4898
on the workbench, or in a vice, to ensure correct
relationship is achieved between sprockets and chain prior to
assembling them on to camshafts.
NOTE:
Position of tooth gap on the Inlet sprocket
(Fig.25)
. When
placing the Inlet sprocket on to the fixture, the deepest part of the
centre boss faces downwards.
I
MPORTANT:
Do not allow the position of the sprockets to alter in
relation to the chain, when removing the assembly off
VS4898
Fixture.
When installing the sprocket/chain assembly, align the tooth spaces in
the teeth on the inlet camshaft sprocket
(Fig.26)
.
Insert Tooth Sleeve on to Inlet camshaft and push in to leave 1mm of
spline visible
(Fig.27)
.
"F" and "FRONT" on washers must be visible when installed
(Fig.28)
.
Position the sensor gear on the exhaust camshaft so that arrow on
face aligns with the surface of the cylinder head.
When assembly is completed, press down secondary chain tensioner
and remove
VS4311.02
Locking Pin.
Apply 0.7Nm of pre-load to Adjusting Screw of
VS4323
Tensioner Tool,
and complete as detailed procedure for
- 4.3 Adjusting camshaft
timing
.
01284 757500
01284 703534
Sole UK Distributor
Sealey Group,
Bury St. Edmunds, Suffolk.
www.sealey.co.uk
Web
NOTE:
It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT:
No liability is accepted for incorrect use of this product.
WARRANTY:
Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION:
For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
Fig.21
Fig.22
Fig.24
Fig.25
Fig.26
Fig.27
Fig.28
Fig.23
VS4895 - 1 - 210207
