Original Language Version
© Jack sealey Limited
Fig.8
5. MAINTENANCE
5.1
It is strongly recommended that the winch is used regularly (once a month). simply power out 10mtr of cable, free spool 5mtr then
power back in. this will keep all the components in good working condition so that the winch can be relied on when needed.
4.1.4
Always disconnect the switch when winching is complete. never leave the switch connected when it is not in use.
4.2
CLUTCH OPERATION
4.2.1 the clutch lever provides the means of releasing a load without power while maintaining control of the speed and provides free
wheeling, so that the cable can be removed from the winch by hand. the clutch lever is spring loaded, so that it returns to the engaged
position when released. The lever will remain in the free wheel position if moved completely over to the right, see fig 8.
4.2.2
In order to release a load without power, rotate the clutch slowly and carefully toward 'free Wheel'. When the load begins to move, it can
be controlled by moving the clutch lever. It will provide smooth control of the load.
WARNINg!
Always maintain control of the load. Allowing excess speed could result in winch damage and severe personal injury.
4.2.3 remember that the gear train and brake mechanism are completely disengaged in the 'free Wheel' position and in order to power the
winch or hold a load in position, the lever must be allowed to return to the 'Engaged gears' position.
NOTE:
It is not necessary to turn the clutch lever completely to the 'Engaged gears' position manually. the spring tension built into the
winch provides adequate force on the clutch lever.
WARNINg! never
force the clutch lever in either direction.
4.3
EMERgENCY HANDLE
4.3.1. An emergency crank handle is provided for use in the event of a power failure.
4.3.2 remove the electrical power from the winch. remove the plastic blanking plug from the side of the winch and insert the handle, so that it
completely engages with the drive shaft. the handle can be cranked in either direction with the clutch in the engaged position. to make
cranking easier, the clutch can be placed in the free wheel position while holding on to the emergency handle.
WARNINg!
If the clutch is placed in the free wheel for hand cranking, make sure you maintain a firm grip on the handle at all times. If
the handle is released, it will spin violently.
4.3.3
Because the emergency crank handle attaches to the clutch side of the winch, it is equipped with a spring operated clip which will be
depressed by the clutch handle in the free wheel position when cranking in a clockwise direction to retrieve the cable. this clip is a
safety feature and will re-engage the clutch mechanism in the event that the operator loses control of the handle with a load on the
winch.
WARNINg!
Even with this safety feature the handle will still spin violently one or two turns before re-engaging the clutch to stop the
winch.
DO NOT
lose control.
4.3.4
Always remove the handle from the winch after use and replace the plastic plug.
!
Fig.6
Fig.9
PW1360 Issue: 2 - 17/01/14
Fig.7
