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Fig. 3

4.1 

The operating handle control lever (1) can be set to one of three positions, as shown in Fig. 3.

 

Positions are:

4.1.1 

RAISE:

  

Control lever in the DOWN position.

4.1.2 

DRIVE:

  

Control level in the CENTRAL position.

4.1.3 

LOWER:

   Control lever in the UP position.

4.2 

If the above positions have been altered, they can be restored by carrying out the following    

 

adjustments.

 

IMPORTANT: The numbers in Fig. 4 are designated by oval brackets. The number in Fig. 5  

 

is designated by square brackets.

4.2.1  If the forks rise whilst pumping in the 

DRIVE

 position, turn the adjusting nut (2) on the adjusting  

 

bolt (3) or the adjusting screw [1] 

clockwise,

 until the pumping action does not raise the forks  

 

and the 

DRIVE

 position functions normally.

4.2.2  If the forks lower whilst pumping in the 

DRIVE

 position, turn the adjusting nut (2) or the adjusting  

 

screw [1] 

counterclockwise,

 until the pumping action does not lower the forks.

4.2.3  If the forks do not lower when the control lever is in the 

LOWER

 position, turn the adjusting nut  

 

(2) or the adjusting screw [1] 

clockwise,

 until raising the control lever lowers the forks.

NOTE:

  Check the 

DRIVE

 position again by repeating paragraphs 4.2.1 and 4.2.2 to ensure that the   

 

adjusting nut (2) and the adjusting screw [1] are still in the correct position.

4.2.4  If the forks do not rise when pumping in the 

RAISE

 position, turn the adjusting nut (2) or the   

 

screw [1] 

counterclockwise

 until the forks rise whilst pumping in this position.

NOTE: 

Check the

 LOWER

 and 

DRIVE

 positions again from paragraphs 4.2.1 to 4.2.3 to ensure that the

  

LOWER

 and 

DRIVE

 positions are functioning correctly.

4.  CONTROL ADJUSTMENT

5.  OPERATION

5.1 

Operating the Pallet Truck

 

WARNING! An operator must be fully conversant with the safety instructions at Section 1. 

5.1.1  Prior to operating the pallet truck, check the wheels, the operating handle and the fork unit to

 

ensure they are fit for purpose.

5.1.2  Move the truck with the operating handle control lever in the 

DRIVE

 position, as this makes the

 

operating handle easier to move and also depressurises the hydraulic pump. 

DO NOT

 overload  

 

the pallet truck.

NOTE: 

The stated capacity of the truck assumes an evenly distributed load with the centre of the load  

 

located half way along the length of the forks.

5.1.3  Ensure that the goods being transported are placed on the middle of the pallet truck forks.    

 

Refer to Fig. 6.

Fig. 6

Fig. 4

Fig. 5

6.  MAINTENANCE

6.1 

Daily Maintenance Check

6.1.1  Check the state of the wheels and the axles since thread, rags and other foreign objects can jam  

 

the wheels making safe, effective operation difficult.

6.1.2  On completion of each task, unload the forks and return them to the lowest position.

6.2 

Oil Check

6.2.1  Check the oil level at six monthly intervals. Sealey hydraulic jack oil is used with the pallet truck.   

 

The viscosity of the oil should be 30cSt at 40°C. The amount used in the pallet truck is  

 

 

approximately 0.3 litres.

6.3 

Lubrication

6.3.1  Use motor oil or grease to lubricate all moveable parts.

6.4 

Purging Air

 

from the Hydraulics

6.4.1  Air can get into the hydraulic oil through transportation, or the pump becoming misaligned. As a  

 

result, the forks will not elevate.

6.4.2  The air can be purged by setting the operating handle control lever, (1) in Fig. 4, to the 

LOWER

  

 

position and pumping the operating handle up and down for a few seconds.

6.4.3  When the pallet truck is not in use, lower the forks and park the truck where it will not be a    

 

hazard.

Original Language Version

PT1150LD    Issue: 2 - 04/11/09

Содержание PT1150LD

Страница 1: ... load is left unattended even for a very short period of time it should be lowered to the ground When not in use the truck should be left in the lowered position Ensure that the width and length of the forks is correct for the pallet to be lifted Ensure that the truck is sufficiently inserted into the pallet to lift the full width of the pallet Do not use truck on sloping or uneven ground and do n...

Страница 2: ...ating the Pallet Truck WARNING An operator must be fully conversant with the safety instructions at Section 1 5 1 1 Prior to operating the pallet truck check the wheels the operating handle and the fork unit to ensure they are fit for purpose 5 1 2 Move the truck with the operating handle control lever in the DRIVE position as this makes the operating handle easier to move and also depressurises t...

Страница 3: ...c system have been damaged Adjusting nut 2 or screw 1 incorrectly positioned Replace the oil and or purge the air from valve Inspect and replace the damaged parts Adjust the nut 2 Fig 4 or screw 1 Fig 5 Leaks Sealing parts worn or damaged Parts damaged or ground down with use Replace the leaking seals Repl ace damaged parts 7 TROUBLE SHOOTING NOTE It is our policy to continually improve products a...

Страница 4: ...1150LD 608 HANDLE 9 PT1150LD 609 SCREW 10 PT1150LD 610 PIN 11 PT1150LD 611 CAP 12 PT1150LD 612 CONTROL HANDLE Parts List for the Operating Handle Issue 1 Date 13 06 06 PT1150LD 1 130606 PARTS LIST for 1680KG PALLET TRUCK Model PT1150LD 1 OF 3 01284 757500 01284 703534 sales sealey co uk Sole UK Distributor Sealey Group Bury St Edmunds Suffolk www sealey co uk email Web ...

Страница 5: ...Date 13 06 06 PT1150LD 1 130606 PARTS LIST for 1680KG PALLET TRUCK Model PT1150LD No PART No DESCRIPTION 41 PT1150LD D132 LEVER 42 PT1150LD D133 ADJUSTING SCREW 43 PT1150LD D134 NUT 44 PT1150LD D135 O RING 45 PT1150LD D136 AXLE SLEEVE 46 PT1150LD D137 ADJUSTING BOLT 47 PT1150LD D139 SAFETY VALVE SPINDLE 48 PT1150LD D140 SPRING 49 PT1150LD D141 O RING 50 PT1150LD D142 SCREW 51 PT1150LD D143 O RING ...

Страница 6: ...OR ROLLER 84 PT1150LD D216 PIN 85 PT1150LD D217 SLEEVE FOR ROLLER 86 PT1150LD D218 FORK FRAME 87 PT1150LD D219 WASHER 88 PT1150LD D220 BEARING 89 PT1150LD D221 LOAD ROLLER 90 PT1150LD D222 LINKING PLATE 92 PT1150LD D224 BUSHING 93 PT1150LD D225 BUSHING 96 PT1150LD D232 WASHER 97 PT1150LD D233 BOLT 98 PT1150LD D234 LOCKING NUT PARTS LIST for 1680KG PALLET TRUCK Model PT1150LD Issue No 1 Date 13 06 ...

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