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Unpack the product and check that there are no missing or damaged parts. If you do experience a problem contact your supplier immediately. 

Your kit should consist of the following: Electrospot welder, earthing cable with bracket, studder gun with cables, slide hammer and 

accessory box of standard electrodes / rivets etc. For contents of box see fig.3.

SPECIFICATIONS:

                            

Electrospot7001

Power supply . . . . . . . . . . . . . . . . . . . . . . . . 400V - 1ph

Enclosure protection rating. . . . . . . . . . . . . . . . . . . IP22

Input

Max welding power (S max). . . . . . . . . . . . . . . .16.2kVA

Rated power at 50% (Sn). . . . . . . . . . . . . . . . . . . . 4kVA

Mains supply delayed fuses . . . . . . . . . . . . . . . . . . . 16A

Output

Secondary no-load voltage (U

0

max). . . . . . . . . . . . 5.4V

Max spot welding current (I

2

max). . . . . . . . . . . . . 3000A

Capacity:. . . . . . . . . . . . . . . . . . . . . . .max. 1.5 + 1.5mm

Microprocessor controlled, single phase, stud and spot welder machine with automatic torch recognition. Suitable for the professional body shop. 

Push-button control of welding functions and setting of the material thickness selects a pre-programmed welding time for consistent weld 

quality. Ideal for all types of single-sided steel body repair techniques including the use of studs, nails, washers and wavy-wires. 

Supplied with welding-gun mounted slide-hammer for fast dent removal and also studder kit. Set also includes carbon rod for heating and 

re-tempering spot repairs. May also be used for double-sided spot welding with optional guns.  Trolley (120.803002) also available.

 

DO NOT

 operate the welder if it or the cables are damaged.

 

DO NOT 

hold or touch the pieces to be welded. All workpieces must be suitably clamped.

 

DO NOT 

place your hands near the electrodes - danger of burning and/or crushing.  

 

The operator must be fully trained in the use of the welder and must be aware of the potential dangers.

 

The work area must be closed off in order to keep non-essential persons at a safe distance from the welding operation. Persons within the  

  work area are subject to the same dangers as user. 

 

Remove ties, watches, rings and other jewellery and contain long hair. 

 

DO NOT

 use the welder for any purpose other than that for which it is designed.

 

DO NOT

 use the welder in damp or wet locations, or outside when raining or snowing.

 

dANGER! dO NOT weld near inflammable materials, solids, liquids, or gases.

 

DO NOT 

operate welder while under the influence of drugs, alcohol or other medication, or if tired.

 

DO NOT

 touch newly welded parts as they will be hot.

 

DO NOT

 pull the welder by the cable, or the welding clamp.

 

When not in use, switch off machine and remove the plug from the power supply. Store in a safe, dry location.

1.3 . 

ELECTROMAGNETIC FIELDS

When operating, the spot welder produces a very intense electromagnetic field which could cause malfunctions and/or damage to the following:

   

 

Pace makers 

Metallic prostheses 

Watches

   

 

Magnetic cards 

Instrumentation 

Data transmission systems or local telephone lines

1.4 . 

ELECTROMAGNETIC COMPATIBILITY

Spot welding equipment which is connected to a public electricity supply can cause radio frequency interference (e.g. poor radio/television  

reception) for other supply users.

Electrospot7001 with optional 

trolley (part no.120.803002)

  2.  INTRODUCTION

  3.  CONTENTS & SPECIFICATION

Original Language Version

ELECTROSPOT7001   Issue: 2 - 09/03/10

Содержание Electrospot7001

Страница 1: ...ELECTROSPOT7001 INSTRUCTION MANUAL Electrospot7001 1 270206 ...

Страница 2: ...l power plugs from sockets by the power cable 1 1 9 DO NOT use worn or damage leads plugs or connections Immediately replace or have repaired by a qualified electrician 1 1 10 DO NOT use this product with a cable extension reel 1 1 11 THE SPOT WELDER HAS A SINGLE PHASE CABLE 3 CORE BUT must be connected to A Three PHASE SUPPLY This product must be fitted with a 3 phase plug according to this diagr...

Страница 3: ...lamped DO NOT place your hands near the electrodes danger of burning and or crushing The operator must be fully trained in the use of the welder and must be aware of the potential dangers The work area must be closed off in order to keep non essential persons at a safe distance from the welding operation Persons within the work area are subject to the same dangers as user Remove ties watches rings...

Страница 4: ...The options with key 3 only work when studder gun is used WARNING Unplug from mains power supply before connecting cables and accessories 6 1 ELECTRICAL CONNECTION Ensure that the machine is compatible with your mains supply 6 2 MANUAL CLAMP CLAMP STUDDER GROUND CABLE CONNECTION 6 2 1 Connect the two Dinse plugs into the welder sockets 6 2 3 Connect the control cable fig 1 4 INSTALLATION 5 FRONT P...

Страница 5: ...to loosen the clamp nut Before starting welding it is advisable to carry out a series of test welds in similar circumstances to check for correct time sheet thickness and mode settings etc 7 1 3 How to connect the ground cable Base sheet area must be at least as big as the ground bar contact area and should be as near as possible to the welding area Fasten the copper ground bar to the sheet with a...

Страница 6: ...rating time is determined manually by the amount of time the studder button is pressed for Current is controlled automatically according to the sheet thickness Mount the carbon electrode fig 3 item 12 on the studder spindle and lock in place by tightening the nut ring Touch the cleaned work area with the carbon tip of the electrode and press studder button Work from the outside towards the inside ...

Страница 7: ... before re starting If necessary reduce the duty cycle c The connections in the secondary circuit fuse arm holders arms electrode holder are not producing high resistance due to loose screws or oxidised contact surfaces d The electrode face diameter and the electrode pressure being used are appropriate to the weld being produced fig 5 9 1 Trolley part No 120 803002 is availaable seperately This is...

Страница 8: ...393 MICROSWITCH 24 120 122743 THERMOSTAT SO 25 120 322148 CABLE BUSHING SO 26 120 742355 NUT OPTIONAL NOT ILLUSTRATED 120 801041 MANUAL C PINCERS WITH CABLES 120 801043 MANUAL PINCERS WITH CABLES 120 803002 TROLLEY NOTE It is our policy to continually improve products and as such we reserve the right to alter data specifications and component parts without prior notice IMPORTANT No liability is ac...

Страница 9: ...r incorrect use of this equipment WARRANTY Guarantee is 12 months from purchase date proof of which will be required for any claim INFORMATION For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address including postcode 01284 757500 01284 703534 sales sealey co uk Sole UK Distributor Sealey Group Bury St Edmunds Suffolk www sealey co uk Web emai...

Страница 10: ...aley Power Welders Signed by Tim Thompson 27th February 2006 DECLARATION OF CONFORMITY NOTE It is our policy to continually improve products and as such we reserve the right to alter data specifications and component parts without prior notice IMPORTANT No liability is accepted for incorrect use of this equipment WARRANTY Guarantee is 12 months from purchase date proof of which will be required fo...

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