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3.  PREPARING TO CHARGE

 

‰

   WARNING:

 

RISK OF CONTACT WITH BATTERY ACID. BATTERY ACID IS A HIGHLY CORROSIVE SULFURIC ACID.

3.1. 

Remove all cord wraps and uncoil the cables prior to using the battery charger. 

3.2

If it is necessary to remove the battery from the vehicle to charge it, always remove the grounded terminal first. Make sure all of the  

 

accessories in the vehicle are off, to prevent arcing.

3.3. 

Clean the battery terminals before charging the battery. During cleaning, keep airborne corrosion from coming into contact with your  

 

eyes, nose and mouth. Use baking soda and water to neutralize the battery acid and help eliminate airborne corrosion. 

DO NOT

 touch  

 

your eyes, nose or mouth.

3.4.  

Add distilled water to each cell until the battery acid reaches the level specified by the battery manufacturer. 

DO NOT 

overfill. For   

                a battery without removable cell caps, such as valve regulated lead acid batteries (VRLA), carefully follow the manufacturer’s  

 

 

recharging instructions.

3.5.

  

Read, understand and follow all instructions for the charger, battery, vehicle and any equipment used near the battery and charger.  

 

Study all of the battery manufacturer’s specific precautions while charging and recommended rates of charge.

3.6  

Determine the voltage of the battery by referring to the vehicle owner’s manual. 

3.7.      

Make sure that the charger cable clips make tight connections.

4.  CHARGER LOCATION

 

‰

   WARNING: RISK OF EXPLOSION AND CONTACT WITH BATTERY ACID.

 NOTE:

   This is a Class A product for industrial use only, for use with professional equipment with a total rated power greater than 

 

1 kW. In a domestic environment, this product may cause radio interference, in which case the user may be required to take adequate  

 measures.

4.1.  

Locate the charger as far away from the battery as the DC cables permit.

4.2

.  

NEVER 

place the charger directly above the battery being charged; gases from the battery will corrode and damage the charger.

 

8

 

 

DO NOT 

set the battery on top of the charger.

4.3

.  

NEVER 

allow battery acid to drip onto the charger when reading the electrolyte specific gravity or filling the battery.

5.  FOLLOW THESE STEPS WHEN BATTERY IS INSTALLED IN VEHICLE

 

‰

   WARNING: A SPARK NEAR THE BATTERY MAY CAUSE A BATTERY EXPLOSION.

 

TO REDUCE THE RISK OF A SPARK NEAR THE BATTERY :

5.1

Position the AC and DC cables to reduce the risk of damage by the bonnet, door and moving or hot engine parts. NOTE: If it is    

 

necessary to close the bonnet during the charging process, ensure that the bonnet does not touch the metal part of the battery clips or  

 

cut the insulation of the cables.

5.2.

 

Stay clear of fan blades, belts, pulleys and other parts that can cause injury.

5.3. 

Check the polarity of the battery posts. The POSITIVE (POS, P, +) battery post usually has a larger diameter than the NEGATIVE  

 

(NEG, N, -) post.

5.4.

  

Determine which post of the battery is grounded (connected) to the chassis. 

5.5.  

For a negative-grounded vehicle, connect the POSITIVE (RED) clip from the battery charger to the POSITIVE (POS, P, +) ungrounded  

 

post of the battery. Connect the NEGATIVE (BLACK) clip to the vehicle chassis or engine block away from the battery. 

DO NOT    

 

connect the clip to the carburettor, fuel lines or sheet-metal body parts. Connect to a heavy gauge metal part of the frame or engine  

 block.

5.6. 

For a positive-grounded vehicle, connect the NEGATIVE (BLACK) clip from the battery charger to the NEGATIVE (NEG, N, -)  

 

 

ungrounded post of the battery. Connect the POSITIVE (RED) clip to the vehicle chassis or engine block away from the battery. 

 

DO NOT

  connect the clip to the carburettor, fuel lines or sheet-metal body parts. Connect to a heavy gauge metal part of the frame or  

 

engine block.

5.7.

 

Connect charger AC supply cord to electrical outlet and press to turn the output on.

5.8. 

 

When disconnecting the charger, press to turn the output off, disconnect the AC cord, remove the clip from the vehicle chassis and  

 

then remove the clip from the battery terminal.

6.  FOLLOW THESE STEPS WHEN BATTERY IS OUTSIDE VEHICLE

 

‰

   WARNING: A SPARK NEAR THE BATTERY MAY CAUSE A BATTERY EXPLOSION.

 

TO REDUCE THE RISK OF A SPARK NEAR THE BATTERY :

6.1. 

Check the polarity of the battery posts. The POSITIVE (POS, P, +) battery post usually has a larger diameter than the NEGATIVE  

 

(NEG, N, -) post.

6.2. 

 Attach at least a 24-inch long 4 gauge (AWG) insulated battery cable to the NEGATIVE (NEG, N, -) battery post.

6.3. 

 Connect the POSITIVE (RED) charger clip to the POSITIVE (POS, P, +) post of the battery.

6.4. 

 Position yourself and the free end of the cable you previously attached to the NEGATIVE (NEG, N, -) battery post as far away from the  

 

battery as possible – then connect the NEGATIVE (BLACK) charger clip to the free end of the cable.

 

8

 

 

DO NOT

 face the battery when making the final connection.

6.5

Connect charger AC supply cord to electrical outlet and press to turn the output on.

6.6

When disconnecting the charger, press to turn the output off, disconnect the AC cord, remove the clip from the cable attached to the  

 

negative battery terminal and then remove the clip from the positive battery terminal.

6.7. 

 A marine (boat) battery must be removed and charged on shore. To charge it onboard requires equipment specially designed for   

 

marine use.

BSCU170  Issue:1 - 25/10/18

Original Language Version

© Jack Sealey Limited

Содержание BSCU170

Страница 1: ...BSCU170 Issue 1 25 10 18 Original Language Version Jack Sealey Limited BATTERY CHARGER POWER SUPPLY MODEL NO BSCU170 0099002050 00 ...

Страница 2: ...a sharp blow been dropped or otherwise damaged in any way take it to a qualified service person 8 8 DO NOT disassemble the charger take it to a qualified service person when service or repair is required Incorrect reassembly may result in a risk of fire or electric shock 2 PERSONAL PRECAUTIONS WARNING RISK OF EXPLOSIVE GASES 9 9 Remove personal metal items such as rings bracelets necklaces and wat...

Страница 3: ... of the battery clips or cut the insulation of the cables 5 2 Stay clear of fan blades belts pulleys and other parts that can cause injury 5 3 Check the polarity of the battery posts The POSITIVE POS P battery post usually has a larger diameter than the NEGATIVE NEG N post 5 4 Determine which post of the battery is grounded connected to the chassis 5 5 For a negative grounded vehicle connect the P...

Страница 4: ... the charger Note that the inches shown are for both bracket dimensions combined meaning the dimensions are doubled this is for easier reference Make sure the 28 set screws Item 4 are unscrewed enough so the pointed end is almost flush with the bracket Mount the brackets Item 1 by tightening all 8 set screws Item 2 to 14 in lb 1 6 n m of torque 8 3 Lift the charger by its handle and set it against...

Страница 5: ...ss when you are ready to start charging 6 The CHARGING yellow orange LED will light NOTE Automatic charging starts only if the CONNECTED LED is lit and the battery has at least a 1V charge If the battery is less than 1V press and hold for five seconds to start Automatic Charging or charge it in Manual mode for five minutes then switch back to Automatic Charge 7 The CHARGED green LED will light whe...

Страница 6: ...uilt in voltmeter to measure your battery s voltage The charger does not have a built in load tester As such a recently charged battery could have a temporarily high voltage due to what is known as surface charge The voltage of such a battery will gradually drop during the period immediately after the charging system is disengaged Consequently the tester could display inconsistent values for such ...

Страница 7: ... components are in place and in good working condition including the plastic boots on the battery clips 12 5 Servicing does not require opening the unit as there are no user serviceable parts 13 MOVING AND STORAGE INSTRUCTIONS 13 1 If the charger is moved around the shop or transported to another location take care to avoid prevent damage to the cords clips and charger Failure to do so could resul...

Страница 8: ... OBSTRUCTING THE AIR FLOW TO THE FANS CLEAN THEM AS SHOWN IN MAINTENANCE INSTRUCTIONS THE COOLING FAN IS MAKING A RATTLING NOISE THE FAN HAS A BUILD UP OF DIRT AND GRIME CAUSING IT TO BE UNBALANCED BLOW THE DIRT AND GRIME OFF THE FAN BLADES USING COMPRESSED AIR AS DESCRIBED IN MAINTENANCE INSTRUCTIONS THE VOLTMETER READING IS LESS THAN 10 5 VOLTS THE BATTERY MAY BE BAD OR THE CONNECTION AT THE CHA...

Страница 9: ...ical file compiled by Jack Sealey Ltd Being the responsible person appointed by the manufacturer Signed Date Name Position Place Bury St Edmunds Battery Support Unit Charger 12V 100A BSCU170 v1 2014 30 EU EMC Directive 2014 35 EU Low Voltage Directive 2011 65 EU RoHS Directive References to harmonised standard s EN 61000 3 2 2014 EN 61000 3 3 2013 EN 50178 1997 6 September 2018 Steve Buckle Market...

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