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Field Service Procedure – Replacement PCU Kit, Coastal  

 

Page

 

2

 

of

 

9

 

 

Document No 

135553 Rev A

 

Copyright © Sea Tel, Inc 2012 - The information contained in this document is proprietary to Sea 
Tel, Inc.  This document may not be reproduced or distributed in any form without prior written 

consent of Sea Tel, Inc.  

 

 

If

 

any

 

of

 

these

 

steps

 

take

 

excessive

 

time

 

or

 

do

 

not

 

complete

 

properly,

 

further

 

diagnostics

 

will

 

need

 

to

 

be

 

undertaken.

 

If

 

the

 

antenna

 

model

 

isn’t

 

displayed

 

after

 

the

 

initialization

 

process,

 

this

 

will

 

need

 

to

 

be

 

preset

 

in

 

the

 

PCU

 

before

 

the

 

antenna

 

can

 

operate.

 

If

 

the

 

antenna

 

does

 

not

 

come

 

out

 

of

 

the

 

initialization

 

process

 

its

 

possible

 

it

 

cannot

 

see

 

the

 

last

 

preset

 

satellite

 

from

 

the

 

current

 

GPS

 

location,

 

if

 

this

 

is

 

the

 

case

 

enter

 

into

 

the

 

setup

 

menu

 

and

 

verify

 

if

 

the

 

settings

 

are

 

correct.

  

5.

 

Rate

 

Sensor

 

Outputs:

     

If

 

the

 

antenna

 

isn’t

 

stabilizing

 

correctly

 

it

 

could

 

be

 

due

 

to

 

a

 

faulty

 

rate

 

sensor.

 

A

 

typical

 

indication

 

of

 

this

 

is

 

that

 

the

 

antenna

 

will

 

operate

 

correctly

 

in

 

static

 

conditions

 

such

 

as

 

in

 

the

 

port,

 

but

 

will

 

not

 

remain

 

on

 

the

 

satellite

 

under

 

dynamic

 

conditions.

 

To

 

test

 

the

 

rate

 

sensors

 

remove

 

the

 

radome

 

top

 

and

 

unbolt

 

the

 

radome

 

base

 

from

 

its

 

mounting

 

position.

 

Now

 

physically

 

rotate

 

the

 

system

 

in

 

each

 

axis

 

to

 

verify

 

if

 

the

 

motor

 

drives

 

the

 

opposite

 

amount

 

of

 

movement

 

 

1.

 

To

 

test

 

azimuth:

 

Rotate

 

the

 

radome

 

base

 

around

 

the

 

system

 

in

 

each

 

direction,

 

simulating

 

the

 

vessels

 

heading

 

incrementing/decrementing.

 

The

 

antenna

 

should

 

remain

 

pointed

 

at

 

the

 

satellite

 

without

 

losing

 

the

 

signal

 

and

 

going

 

into

 

a

 

search.

 

2.

 

To

 

test

 

elevation:

  

Tilt

 

the

 

radome

 

base

 

from

 

front

 

to

 

back,

 

simulating

 

the

 

vessel

 

pitching

 

from

 

bow

 

to

 

aft.

 

The

 

antenna

 

should

 

remain

 

pointed

 

at

 

the

 

satellite

 

without

 

losing

 

the

 

signal

 

and

 

going

 

into

 

a

 

search.

 

3.

 

To

 

test

 

the

 

pol

 

drive

 

(if

 

applicable):

 

Tilt

 

the

 

radome

 

base

 

from

 

side

 

to

 

side,

 

simulating

 

the

 

vessel

 

rolling

 

from

 

starboard

 

to

 

port.

 

The

 

LNB

 

should

 

move

 

an

 

equal

 

amount

 

to

 

the

 

movement

 

exerted

 

on

 

the

 

system

 

and

 

should

 

remain

 

stable

 

without

 

losing

 

the

 

signal

 

and

 

going

 

into

 

a

 

search.

 

 

*Note:

 

The

 

Coastal

 

18

 

feed

 

assembly

 

(LNB)

 

will

 

rotate

 

left

 

when

 

tilted

 

right

 

and

 

right

 

when

 

tilted

 

left.

 

The

 

Coastal

 

24

 

and

 

30

 

antennas

 

have

 

a

 

phase

 

card

 

installed

 

in

 

the

 

feedhorn

 

which

 

reverses

 

the

 

polarity

 

of

 

the

 

linear

 

signal,

 

as

 

you

 

rotate

 

the

 

antenna

 

to

 

the

 

right,

 

the

 

feed

 

(LNB)

 

will

 

drive

 

to

 

the

 

right

 

and

 

as

 

you

 

rotate

 

the

 

antenna

 

to

 

the

 

left

 

the

 

feed

 

(LNB)

 

will

 

drive

 

to

 

the

 

left.

    

 

6.

 

Run

 

the

 

Built

In

 

Test

 

(BIT):

   

Coastal

 

PCU

 

software

 

2.06

 

and

 

above

 

supports

 

a

 

built

 

in

 

test

 

function

 

used

 

to

 

isolate

 

problems

 

with

 

components

 

in

 

the

 

antenna

 

system.

 

To

 

run

 

the

 

BIT

 

test

 

power

 

off

 

the

 

antenna

 

by

 

pressing

 

the

 

power

 

button

 

on

 

the

 

control

 

panel,

 

now

 

press

 

and

 

hold

 

the

 

next

 

button,

 

and

 

then

 

press

 

the

 

power

 

button.

 

As

 

opposed

 

to

 

initializing

 

the

 

control

 

panel

 

will

 

now

 

display

 

“Built

 

In

 

Test

 

Next

 

to

 

Begin”.

 

Pressing

 

the

 

next

 

button

 

will

 

run

 

the

 

Built

In

 

Test

 

automatically

 

until

 

completed,

 

if

 

no

 

faults

 

are

 

found

 

with

 

the

 

system

 

“BIT

 

Finished

 

No

 

Errors”

 

will

 

be

 

displayed.

 

Unless

 

an

 

error

 

is

 

discovered

 

the

 

test

 

will

 

pause

 

while

 

the

 

specific

 

error

 

is

 

highlighted,

 

this

 

should

 

be

 

recorded

 

for

 

further

 

diagnostics,

 

pressing

 

next

 

will

 

continue

 

to

 

run

 

the

 

test.

 

Any

 

errors

 

recorded

 

require

 

further

 

diagnostics

 

as

 

per

 

the

 

below

 

information.

           

 

 

Содержание Coastal

Страница 1: ......

Страница 2: ...enna targets in elevation based on the vessels GPS position and desired satellite the azimuth axis then sweeps and searches for signal above threshold Once the NID for the desired satellite has been decoded tracking will be enabled The DVB receiver in the PCU takes a feed directly from the LNB to receive the satellite signal and will also decode the NID Network Identity from the carrier the antenn...

Страница 3: ... search 2 To test elevation Tilt the radome base from front to back simulating the vessel pitching from bow to aft The antenna should remain pointed at the satellite without losing the signal and going into a search 3 To test the pol drive if applicable Tilt the radome base from side to side simulating the vessel rolling from starboard to port The LNB should move an equal amount to the movement ex...

Страница 4: ...ill be displayed as the test runs An Error code 3 01 3 17 will be displayed if one of these tests fails A failure indicates a defective motor motor driver PCB or harness Temporarily connect a spare motor to the PCU in place of the failed motor or swap the azimuth motor with the pol motor connection at the PCU to isolate the failure to the PCU or motor Then rerun the same test If the test passes re...

Страница 5: ...s If any test fails replace the PCU and rerun BIT tests 6 7 Azimuth Move Rate Sensor Test This test command moves the dish at various speeds in azimuth and checks the results using the azimutrh rate sensor Test AZ Sensor will be displayed as the test runs An Error code 7 01 7 05 will be displayed if one of these tests fails An error indicates a motor drive rate or sensor failure This could be due ...

Страница 6: ...when pinched Re align and tension the motor and pot for correct belt path and tension If this check found a problem and you have corrected it re run the BIT tests 3 Rotate the polarization assembly to center of its mechanical range LNB vertical and observe while BIT test runs If the pol motor does not drive during the test replace the pol motor and re run the BIT tests If the polang potentiometer ...

Страница 7: ... 16 Wrench Spanner Cable Ties Tie Wraps Loctite 242 7 2 Procedure Procedure for replacing the PCU assembly on the Coastal series antennas Sea Tel Kit part number 135912 PCU assembly part number 125517 3 Caution Power down the pedestal before following this procedure 1 Disconnect the BNC connector for the GPS antenna from the PCU 2 Snip the cable tie securing the GPS antenna cable coax cables and a...

Страница 8: ... Phillips screwdriver remove the six screws securing the AZ EL and POL motor connections to the PCU Be careful not to lose the 6 split washers and save the hardware for future use 6 Using a 1 Phillips screwdriver remove the for screws securing the PCU to the mounting plate Note Do not remove the PCU at this time as the coax cables are still connected 7 Raise the PCU from the mounting plate to allo...

Страница 9: ...adome base Note Older revisions of the Coastal PCU used a splitter to split the RF between the DVB receiver and below decks If replacing one of these PCU s with a later revision the coax which runs through the pedestal will need to be connected to the RF out port and another coax will need to be run from the LNB to the RF in port Sea Tel part number 127963 30YEL 10 Reinstall the four screws and wa...

Страница 10: ...he antenna it s installed on Press and hold the save and down arrow button to enter into the setup menu Press the down arrow to scroll through the presets to the factory settings option and press the enter button Scroll through to the Model option and press the enter button Now use the up and down arrow keys to select the model of antenna and press the enter button Hold the save button to store th...

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