Scully ST-15C Series Скачать руководство пользователя страница 12

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3.0 MAINTENANCE

CAUTION:   

BEFORE PERFORMING ANY MAINTENANCE ON THE CONTROL UNIT,

 

DISCONNECT POWER

TO THE ST-15C AND WAIT FIVE MINUTES BEFORE OPENING THE ENCLOSURE.
DO NOT OPEN WHEN AN EXPLOSIVE GAS IS PRESENT.

3.1 Enclosure

Considering the location where the control unit will be typically mounted, it is advisable to inspect the
enclosure routinely for deterioration due to environmental corrosion.  The control unit should be opened once
per year for internal inspection and replacement of the corrosion (inhibitor) capsule.

3.2 Corrosion Protection

The control unit is shipped from the factory with a corrosion inhibitor capsule adhered to the inside of the
cover.  The corrosion capsule is designed to condition the atmosphere within the enclosure to resist
corrosion.  It is intended to last approximately 1 year in normal use.  As previously mentioned, the control
unit should be opened once per year for internal inspection.  At this time the corrosion capsule should be
replaced (see Replacement Parts Sheet in Appendix Section 4.0).

It is also recommended to replace the cover O-ring at the same time.

3.3 Control Module (Circuit Board)

The ST-15C control unit’s internal circuitry does not require any routine periodic maintenance.

The control circuitry may be repaired only by replacing the internal control module with an equivalent
module.  The internal module is non-repairable.

DO NOT ATTEMPT TO SERVICE OR REPLACE COMPONENTS ON THE ST-15C MODULE.  DOING SO WILL
NEGATE WARRANTIES, CERTIFICATIONS  AND JEOPARDIZE INTRINSIC SAFETY ASPECTS OF THE
DEVICE.

If it is determined (after troubleshooting, see Section 3.8) that control module needs to be replaced, remove
the faulty control module and install the replacement control module per the following steps:  (See Figure 1
ST-15C Control Module Illustration on following page)

3.4 Module Replacement

REMOVING THE MODULE

1.  Remove (disconnect) power from the ST-15C Control Unit.  Make sure the work area is gas vapor free.

2.  To open the ST-15C Control Unit cover, remove the (16) hex socket head bolts by using a 6mm hex

wrench.

3.  Mark/label wires connected to TB1 on printed circuit board (to be able to reconnect to the same terminal

numbers on the replacement module).

4.  Disconnect all wires connected to TB1.

5.  Mark/label wires connected to TB2.

6.  Disconnect all wires connected to TB2.

7.  Remove the Control Module assembly by loosening the four-(4) mounting screws located in the four

corners of the Control Module assembly.

Содержание ST-15C Series

Страница 1: ...Model ST 15C Series Technical Manual Single Point Overfill Prevention Control Monitor scully ...

Страница 2: ...ck Dynamic Self Checking Dynamic Faylsafe Go Anywhere Dynamic Self Testing IntelliCheck Intellitrol Scully Intelliview Load Anywhere Maxsafety R S V P Scully and V I P are registered trademarks of Scully Signal Company ...

Страница 3: ...2 1 Mechanical Installation 9 2 2 Electrical Installation 9 2 2 1 Power Connections 10 2 2 2 Enclosure Earth Ground Connection 10 2 2 3 Control Output Controlled Circuit Connections 10 2 2 4 Intrinsically Safe Connections to Sculcon Plug Cable Unit 10 2 3 Initial System Checkout 11 2 3 1 Test Equipment 11 2 3 2 Operational Testing 11 3 0 MAINTENANCE 12 3 1 Enclosure 12 3 2 Corrosion Protection 12 ...

Страница 4: ...n Box DWG 61442 18 Installation Wiring Diagram DWG 61575 19 Wiring Diagram Typical Loading Rack Control DWG 61441 20 Internal Wiring Diagram ST 15C EL DWG 31392 22 Internal Wiring Diagram ST 15C ELK DWG 31393 23 Replacement Parts List ST 15C 120VAC DWG 61558 Error Bookmark not defined Replacement Parts List ST 15C 240VAC DWG 61272 Error Bookmark not defined ...

Страница 5: ...for immediate shutdown of the loading operation The ST 15C uses intrinsically safe voltage and current to connect to Scully liquid level sensors and provides control for external electrical devices by opening and closing relay contacts Scully loading rack overfill protection monitors have been carefully engineered to provide reliable and safe performance when installed in conjunction with related ...

Страница 6: ... and the circuit is functioning properly Controller output is in permissive state i e permit to load OFF ON Sensor is wet or faulty or no connection to sensor or the circuit is malfunctioning Controller output is in non permissive state i e no permit to load OFF OFF No power to the unit 1 1 4 Bypass Control Switch Adding the suffix K to the model number adds a lockable two position control switch ...

Страница 7: ...esponse Time PERMISSIVE Output goes permissive in 6 to 30 seconds typical of connection to a thermistor sensor warm up time of thermistor Output goes permissive instantaneously when connected to an optic sensor NON PERMISSIVE shutdown 0 5 second maximum Indicator Lights Output status indicator lights Red Non permissive Green Permissive Output Control Fuse Internal 5 Ampere Connections Provided by ...

Страница 8: ...lug and cable assembly directly into the bottom of the ST 15C enclosure is not recommended and will result in greatly increased maintenance time and difficulty when the plug and cable assembly requires maintenance 1 3 1 Sculcon Junction Box with Plug and Cable Assembly The following model is needed to make connection to a vehicle The selection is based on the style of socket used on the vehicles B...

Страница 9: ... holes provided for wiring The top two holes are for power and control wiring The bottom hole is for intrinsically safe sensor wiring only Do not drill any additional conduit holes in the enclosure doing so violates the enclosure s hazardous location approval and voids the warranty To avoid future maintenance issues regarding water infiltration into the enclosure via the electrical cable entries w...

Страница 10: ...acket The output contact is rated 250VAC 5A resistive maximum It is used to close a valve or pump directly or by wiring it in series with other control contacts such as a preset meter s control contacts See Diagram 61441 Typical Loading Rack Control in Appendix 4 0 In addition it may also be connected to an input of a terminal automation system TAS to provide status of the controller s output to T...

Страница 11: ...y sensors 2 wire thermistor or Optic Sensors As ST 15C is a single point controller monitors only one sensor the tester only needs to test in one of the eight positions of the selector switch on the tester Select switch position 5 to test the ST 15C As the tester simulates a vehicle equipped with 2 wire sensors the ST 15C output will go permissive immediately with green light ON and red light OFF ...

Страница 12: ... Board The ST 15C control unit s internal circuitry does not require any routine periodic maintenance The control circuitry may be repaired only by replacing the internal control module with an equivalent module The internal module is non repairable DO NOT ATTEMPT TO SERVICE OR REPLACE COMPONENTS ON THE ST 15C MODULE DOING SO WILL NEGATE WARRANTIES CERTIFICATIONS AND JEOPARDIZE INTRINSIC SAFETY AS...

Страница 13: ...tegrity must be maintained The ST 15C Control Module should not be subjected to any mechanical impact Do not allow build up of dust on the Control Module Caution Do not expose the Control Module to aggressive substances that may attack the exposed materials When used properly contact with the control module will not cause physical injury or harm and does not pose non electrical dangers The unit do...

Страница 14: ... surface of the plug should be kept clean using a mild detergent based cleaning solution and water The cabling should be routinely wiped of foreign material and cleaned to preserve the outer jacket To protect it from loading arm damage etc it is important to store the plug and cable out of harms way when it is not in use A hook is provided on Sculcon Junction Box or a Scully Storage Socket may be ...

Страница 15: ...15 ...

Страница 16: ...16 4 0 APPENDIX Control Unit Enclosure Outline Drawing DWG 31412 ...

Страница 17: ...17 Outline Drawing Sculcon Junction Box DWG 63039 ...

Страница 18: ...18 Mounting Diagram Control Unit Junction Box DWG 61442 ...

Страница 19: ...19 Installation Wiring Diagram DWG 61575 ...

Страница 20: ...20 Wiring Diagram Typical Loading Rack Control DWG 61441 ...

Страница 21: ...21 Notes ...

Страница 22: ...22 Internal Wiring Diagram ST 15C EL DWG 31392 ...

Страница 23: ...23 Internal Wiring Diagram ST 15C ELK DWG 31393 ...

Страница 24: ...24 ...

Страница 25: ...25 ...

Страница 26: ...26 ...

Страница 27: ...27 ...

Страница 28: ...28 P N 61119 REV C ...

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