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Removal and Replacement: Refrigeration System

General:

••

Scotsman recommends that any work on the
refrigeration system only be done when it is
certain that the system needs repair. 

••

The access valves are at the front of the
cabinet. To use them, remove the cap from the
valve ports and the cap from the top of the
valve body. Attach gauge manifold and then
use a 3/16" allen wrench to loosen the valve.
Although pressure readings may be taken with
the valve cracked open, several turns are
required to completely open the valve. 

Close

the valve and replace the caps when the
job is finished.

••

Refrigerant should not be added except as a
way to determine the proper operation of the
product. If the system was low on refrigerant,
there is a leak, and it must be found
and repaired.

••

Refrigerant must not be vented to the
atmosphere.

••

This system has a critical charge, it
must be recharged with the correct
amount of refrigerant as listed on the
nameplate of the ice machine, or
performance will suffer.

••

Anytime the refrigeration system has
been opened, the dryer should be
replaced.

••

When brazing the tubing connections
to the hot gas or thermostatic
expansion valve, the component must
be protected by heat sink material.

Specifically:
Recover, reclaim or recycle refrigerant

. The

method chosen is up to the service company.
There are various mechanical devices that may be
used to recycle refrigerant at the field level,
however, Scotsman requires that any refrigerant
placed into a Scotsman ice machine meet ARI
spec 700-88. Reclaim programs are available
through most refrigerant wholesalers. 

Use conservation minded service
procedures:

 

••

Refrain from checking refrigeration pressures
without reason. There are many ways to
determine the proper operation of a Scotsman
ice machine without using refrigerant gauges.
Visual inspection of the water system,
observation of the ice formation, amp draw,
voltage, and other techniques will lead to proper
diagnosis. Scotsman also recommends that, at
the time of initial start up, gauges not be used.

••

If gauges must be used, do not always check
the high side pressure. If the condenser is clean
and seems to be operating correctly, it most
likely is. The low side pressure is much more
important on an ice machine than is the high
side. 

••

If gauges must be used, use very short hoses.
Minimal refrigerant in the hoses equals minimal
refrigerant discharged into the air. 

••

If using recycled refrigerant, it must meet ARI
spec 700-88 or have been cleaned by a
machine capable of attaining ARI spec 700-88. 

FRONT SEATED KING VALVE

SERVICE  PORT

CHARGING

CYLINDER

RECEIVER

Charging Procedures

Extra care must be taken when recharging this remote system.
No liquid refrigerant may be placed in the system at the
compressor. DO NOT use the schrader valves at the front of
the unit for weighing in the charge. All liquid R-22 must be
weighed into the receiver through the “front seated” king valve.

ALLEN

WRENCH

Torque Stem

to 6-8 ft. lb..

Torque Cap to

8-12 ft. lb..

ACCESS

VALVE

Torque Cap to

7-12 ft. lb..

FM2402R

December, 1992

Page 34

Содержание FM2402R

Страница 1: ...ce and water level a thermostatic expansion valve and R 22 as the refrigerant TABLE OF CONTENTS For the Installer Specifications 2 Location 5 Remote Condenser 6 For the Plumber 9 For the Electrician 1...

Страница 2: ...5 20 84 Allow 6 above machine for service 15 53 21 3 1 3 1 4 5 9 43 17 8 18 8 There are two separate ice making and refrigeration systems in this model The liquid and discharge lines from each system...

Страница 3: ...1 Check with a water treatment specialist for a water test and recommendations regarding filters and treatment 2 In most cases the water used to make ice should be filtered or treated depending upon t...

Страница 4: ...56 RT 2225 Precharged line set 25 R 22 2 required Or RT 2240 Precharged line set 40 R 22 2 required DIMENSIONS H X W X D MODEL USE WITH MINIMUM CIRC AMPACITY BASIC ELECTRICAL RC1222 27 8 X 22 X 37 94...

Страница 5: ...ling later Return the bin to the upright position remove paper covering the bin gasket Install the bin top according to the directions with the bin top Note Do not push bin into position but lift it t...

Страница 6: ...3 8 inch diameter liquid line and a 1 2 inch diameter discharge line Both ends of each line have quick connect couplings one end has a schrader valve connection that end goes to the condenser Note Th...

Страница 7: ...g marked discharge line 3 Begin tightening the couplings together by hand then using two wrenches it is important that ONLY the nut on the precharged lines be turned the other parts of the couplings m...

Страница 8: ...STALLER Location REMOTE CONDENSER EXCESS PRECHARGED TUBING INSIDE BUILDING ICEMAKER SERVICE ACCESS SERVICE ACCESS SIDE AND BACK ROOF CUTAWAY WALL CUTAWAY CONTACT ROOFING CONTRACTOR FM2402R December 19...

Страница 9: ...gravity type and 1 4 inch per foot fall is an acceptable pitch for the drain tubing There should be a vent at the highest point of the drain line and the ideal drain receptacle would be a trapped and...

Страница 10: ...he compressor and the fan motor operates whenever the compressor operates Electrical connections are made at the junction box at the back of the icemaker and at the junction box on the remote condense...

Страница 11: ...PRECHARGED REFRIGERANT TUBING A typical installation should generally appear as illustrated below The remote condenser must be located above the icemaker and the precharged lines installed per the in...

Страница 12: ...pressure a minimum of 20 psig 7 Has the machine been secured to the bin 8 Is there a water shut off valve installed near the machine 9 Is the remote condenser installed per local building codes and i...

Страница 13: ...tch on The electrical start up sequence is now on automatic A There should be a short 15 second delay before the gearmotor starts B After the gearmotor starts the liquid line valve will open the low p...

Страница 14: ...e Ice Discharge Chute Directs the ice produced by the evaporator into the storage bin Ice Level Sensor An electronic eye it senses the presence of ice in the bottom of the ice discharge chute Operates...

Страница 15: ...delay to clear the evaporator of ice when the unit turns off and for the liquid line valve Transformer Supplies low voltage to the circuit board Pump Down Control An automatic reset pressure switch co...

Страница 16: ...run unless the ice stays between the sensors for more than 15 seconds bin full At that point the bin empty light goes out and the machine shuts down Shut Down consists of The liquid line solenoid clo...

Страница 17: ...the float valve The water them goes out the bottom of the reservoir tanks to the bottom of the evaporators Reservoir overflow or evaporator condensation is combined into a common drain line and routed...

Страница 18: ...aporator warmer evaporators get more refrigerant and colder evaporators get less At the evaporator the refrigerant enters an area of relatively low pressure where it can easily boil off or evaporate A...

Страница 19: ...h a small amount of discharge gas going into the receiver to maintain pressure until the head pressure is built back up to the rated gauge pressure of 220 psig At that pressure the valve opens up the...

Страница 20: ...is stopped by the closed liquid line valve This action forces the refrigerant into the receiver and keeps it out of the compressor The pump down continues until the low pressure control turns the com...

Страница 21: ...NOT induce vomiting Give large amounts of water or milk Call Physician immediately In case of external contact flush with water KEEP OUT OF THE REACH OF CHILDREN 7 Prepare the cleaning solution Mix e...

Страница 22: ...at least two times per year Check the breaker bearing by removing the ice chute cover unscrewing the ice sweep removing the water shed unscrewing the breaker cover left hand thread unscrewing the aug...

Страница 23: ...t For more information on removal and replacement of these parts see REMOVAL AND REPLACEMENT Shut off water and electrical supply 1 To remove the auger remove the front and top panels 2 Remove 3 hex s...

Страница 24: ...intaining a head pressure above 220 psig If the unit has the correct charge and the condenser is clean and the refrigerant lines are not kinked or twisted and the condenser is not overheated by extern...

Страница 25: ...oard If the bin full light on the tester is ON move the tester switch to bin empty the light on the tester should go OFF and the bin empty light on the circuit board should go ON If not replace the ci...

Страница 26: ...e machine b Check for low charge add some refrigerant if the unit begins to operate normal low side pressure being about 25 psig stop and look for a leak recover repair replace the drier evacuate and...

Страница 27: ...ay be restricted defective or not adjusted properly If needed replace the TXV evacuate and recharge per nameplate 4 Check the insulation on the evaporator It should be dry with no wet spots or frost I...

Страница 28: ...aker 8 Reverse to reassemble BIN CONTROLS Ice Level Sensors 1 Disconnect electrical power 2 Remove front panel 3 Remove control box cover 4 Locate ice chute at the base of the chute in front of and be...

Страница 29: ...aker to evaporator d Lift up and remove breaker bearing assembly from auger evaporator 6 Service the bearing Check for rust rough spots and damage a The bearing is pressed into the breaker to remove t...

Страница 30: ...cover from breaker left hand threads b Unscrew auger stud from top of auger c Unscrew 4 allen head cap screws holding breaker to evaporator d Lift up on breaker to remove from auger If the auger is s...

Страница 31: ...water seal down against it 3 The part of the water seal that rotates with the auger must also be replaced Remove the old part from the auger and clean the mounting area 4 Place a small bead of food gr...

Страница 32: ...e sure that the number of shims indicated on the gear case cover is in place between the gearcase cover and the drip pan gasket Torque the bolts to 110 inch pounds 2 Lower the auger into the evaporato...

Страница 33: ...holding the gearmotor to the gearmotor plate 3 Remove the gearmotor from the icemaker To Inspect the gearmotor A Remove the cap screws holding the gearmotor case halves together and pry the two cases...

Страница 34: ...otsman requires that any refrigerant placed into a Scotsman ice machine meet ARI spec 700 88 Reclaim programs are available through most refrigerant wholesalers Use conservation minded service procedu...

Страница 35: ...ection shows that the water level in the reservoir is above the top of the water level sensor OR the BIN EMPTY indicator is off while inspection shows that the ice level sensors are properly aligned c...

Страница 36: ...rcuit board should go ON If the Bin Empty light is ON wait 10 20 seconds for the machine to start if the machine starts replace the ice level sensors If the Bin Empty light does not come ON the circui...

Страница 37: ...ght on the circuit board should go ON If not replace the circuit board b Move the water switch on the tester to the Water position The No Water light on the board should go OFF If not replace the circ...

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