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C2648 D

Remote Condenser Models - User Manual

January 2015

Page 1

Introduction

The design of this modular remote cuber is the result

of years of experience with remote ice machine

refrigeration systems. Standard features of this

product include front accessible on-off switches,

always-visible indicator lights, mechanical assist ice

harvest for extra efficiency, automatically adjusting

water purge and a control system that optimizes

system operation.
This installation and user manual is divided into

three sections: Installation, Use and Operation and

Maintenance.

The Installation section provides the trade person with

the information needed to properly install and start

up this ice system. The Use and Operation section

provides the user with the information needed to use

the machine. The Maintenance section contains the

instructions and schedules for the sanitation and

cleaning of the machine.

Contents

Installation: Product Specifications

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2

Model Number Description

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3

Product Description and Electrical Requirements

. . . . . . . . . . . . . . . . . . . . . . . Page 4

Ice Machine Layouts

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5

Water

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6

Panel Removal

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7

Precharged Line Routing

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10

Coupling Instructions

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 11

Plumbing Requirements

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 12

Electrical

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 13

Final Check List:

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 14

Initial Start Up

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 15

Adjustments

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 16

Use and Operation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 17

Switch Panel Area

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 18

Options and Other Information

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 19

Cleaning, Sanitation and Maintenance

. . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 20

Remote condenser and other maintenance

. . . . . . . . . . . . . . . . . . . . . . . . . . Page 22

What to do before calling for service

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 23

Note the Caution and Warning symbols when they

appear on the product or in this manual. They indicate

potential hazards.
Keep this manual for future reference.

Содержание C2648MR-3

Страница 1: ...Installation and User s Manual for Remote Condenser Modular Cuber D Series Model C2648R ...

Страница 2: ...e user with the information needed to use the machine The Maintenance section contains the instructions and schedules for the sanitation and cleaning of the machine Contents Installation Product Specifications Page 2 Model Number Description Page 3 Product Description and Electrical Requirements Page 4 Ice Machine Layouts Page 5 Water Page 6 Panel Removal Page 7 Precharged Line Routing Page 10 Cou...

Страница 3: ... be covered by warranty Environmental Limitations ice machine Minimum Maximum Air temperature 50o F 100o F Water temperature 40o F 100o F Water pressure 20 psi 80 psi Remote condenser Minimum Maximum Air temperature 20o F 120o F Power Supply Minimum Maximum 208 230 volt model 198 volts 253 volts Warranty Information The warranty statement for this product is provided separately from this manual Re...

Страница 4: ...able below Standard bin applications Adapter information Model BH1100 BH1300 or BH1600 C2648 Adapter panels included with bin no adapter needed Other bins and applications Take note of the depth of the machine Slope front bins may not be deep enough to allow the bin door to rest open against the machine Upright bins are recommended Note the drop zone and optional ultrasonic sensor locations in the...

Страница 5: ...ataplate for fuse and wire sizes Condensers are UL listed for these model ice machines Central Condenser Rack Coils The ice machine may be connected to a central condenser coil The requirements are Coil not previously used with mineral oil system Virgin coil preferred Correct size internal volume and capacity BTUH Contact Scotsman for data Includes a headmaster valve for discharge pressure control...

Страница 6: ... 28 67 8 11 31 63 4 17 7 48 3 87 7 12 8 40 9 40 BACK VIEW 88 DIA ELECTRICAL ACCESS REMOTE CONDENSER DISCHARGE LINE 1 2 MALE CPLG REMOTE CONDENSER LIQUID LINE 3 8 MALE CPLG 3 8 FPT MACHINE WATER IN 3 4 FPT DRAIN 19 75 3 50 11 80 48 00 28 50 2 30 2 50 4 50 15 00 40 50 20 25 4 25 PLAN VIEW MIN BIN TOP OPENING ICE DROP ZONE ICE DROP ZONE ...

Страница 7: ...d for more frequent sanitation cleanings due to the tendency of these materials to contaminate the machine Most water filters remove chlorine from the water supply to the machine which contributes to this situation Testing has shown that using a filter that does not remove chlorine such as the Scotsman Aqua Patrol will greatly improve this situation while the ice making process itself will remove ...

Страница 8: ... Write the model and serial number of the ice machine here Write the model and serial number of the remote condenser here Write the model and serial number of the ice storage bin here Write the day of initial start up here That day starts the warranty period Uncrate and Set Up Begin with the ice storage bin Uncrate and attach legs Check the bin top gasket for tears or gaps If recycling an older bi...

Страница 9: ... Calculation Drop s Rise s Horizontal Run dd rd hd Calculated Line Length Configurations that do NOT meet these requirements must receive prior written authorization from Scotsman Do NOT Route a line set that rises then falls then rises Route a line set that falls then rises then falls Calculation Example 1 The condenser is to be located 5 feet below the ice machine and then 20 feet away horizonta...

Страница 10: ...achine is LIMITED by the specification on the prior page Meet all applicable building codes Roof Attachment Install and attach the remote condenser to the roof of the building using the methods and practices of construction that conform to the local building codes including having a roofing contractor secure the condenser to the roof Interconnecting Tubing Remote Condenser Ice Machine Power Supply...

Страница 11: ...frigerant lines of 2 Check local codes a separate hole may be required for the electrical power supply to the condenser Caution Do NOT kink the refrigerant tubing while routing it 3 Route the refrigerant tubes thru the roof opening 4 Follow straight line routing whenever possible Excess tubing may EITHER be coiled up INSIDE the building OR cut out prior to connection to the ice maker and condenser...

Страница 12: ... the 1 2 liquid line to the ice maker fitting Final Connections 4 Tighten the couplings together by hand until it is certain that the threads are properly engaged 5 Hold the tubing from rotating with one wrench and tighten each coupling swivel nut with another until it bottoms out or a definite increase in resistance is felt It is important that ONLY the nut on the pre charged tube be turned or th...

Страница 13: ...ice machine as the tubing will have been sized for the old model and might not be correct for this one 1 Connect water supply to water inlet fittings 2 Connect drain tubing to drain fitting 3 Route the drain tubing to building drain Follow local codes for air gap 4 Use rigid drain tubes and route them separately do not Tee into the bin s drain Vent the reservoir drain A vertical vent at the back o...

Страница 14: ...esigned to be powered from the ice machine A separate knockout hole has been provided near the ice maker electrical junction box Electrical connections are made inside the junction box in the back panel of the ice machine 1 Remove the junction box cover and route the power cord through the access hole and properly attach the power supply wires to the leads in the junction box 2 Attach the remote c...

Страница 15: ...rly installed 7 Has the interconnecting tubing been properly routed between the remote condenser and the ice machine 8 Have the quick connects been properly connected 9 Has the power supply wire from the ice machine to the remote condenser been properly run and connected 10 Has the unit been leveled 11 Have all unpacking materials been removed 12 Is the water pressure adequate 13 Have the drain co...

Страница 16: ... code to blink ON when the curtain is moved away and OFF when returned to its normal position 5 Note Moving the curtain during the Freeze cycle has no affect on unit operation 6 Observe the Ready for Harvest indicator light It may blink early in the freeze cycle that is normal The control will ignore that signal for the first 6 minutes of freeze 7 When the ice has frozen enough the Ready for Harve...

Страница 17: ...ter purge setting The water purge is factory set to the automatic position suitable for most water conditions The setting can be changed to one of 5 manual settings or left on automatic purge setting 1 Minimum 2 Moderate 3 Standard 4 Heavy 5 Maximum A Automatic Water Type RO water or equivalent Factory Setting for typical water High TDS water Any with conductivity not less than 10 microSiemens cm ...

Страница 18: ...ure Lack of water Yellow Time to de scale and sanitize Blinking Yellow In Cleaning mode Light off No power Switched off Normal Normal If the Water light is on the machine has sensed a lack of water Check the water supply to the machine The water may have been shut off or the water filter cartridges need to be changed If the Clean light is on the machine has determined that it may need to be cleane...

Страница 19: ...ce level control allows control of the point that the ice machine stops making ice Reasons for this include Seasonal changes in ice used Planning to sanitize the bin Faster turnover for fresher ice Use of adjustable ice level control There are several positions the ice level can be set to including Off knob and label indicators lined up where it fills the bin until the standard bin control shuts t...

Страница 20: ...to random parts as it falls into the bin but some large sections may remain on top of the ice in the bin Heat Most heat is exhausted at the remote condenser The ice machine head should not generate significant heat Noise The ice machine will make noise when it is in ice making mode The compressor and water pumps all produce some sound It is also normal to hear some cracking just before the harvest...

Страница 21: ...dent 7 Disconnect pump hoses from water distributors 8 Depress snaps and pull water distributors forward and out of the machine Remove covers and inspect for scale Remove any remaining scale Set aside 9 Remove evaporator covers set aside 10 Remove right side panel and liner set aside 11 Remove all three curtains Set aside 12 Twist counterclockwise and lift water pumps up and tip to one side 13 Rem...

Страница 22: ...ineral scale build up Pour excess cleaner solution into the bin s drain Mix a solution of sanitizer and thoroughly wash all interior surfaces of the ice storage bin Pour excess sanitizer solution into the bin s drain Water filters If the machine has been connected to water filters check the cartridges for the date they were replaced or for the pressure on the gauge Change cartridges if they ve bee...

Страница 23: ...arness Separate probes from housing and wash all surfaces with ice machine scale remover solution Note Be sure white holder is clean Return probes to holder Technical Highlights 3 Evaporators 3 Thermostatic Expansion Valves 3 Harvest Assist Solenoids 3 Hot Gas Valves 1 OPR valve Ice making or the freeze cycle is controlled by an ice thickness sensor on the far left evaporator When the ice is the c...

Страница 24: ...ed 3 Has someone shut the power off to the remote condenser while the ice machine still had power If yes the ice machine may need to be manually reset 4 Is a curtain open because some ice is stuck under it If so remove the ice and the machine should start in a few minutes Note Curtains can be removed replaced anytime the machine is in a standby mode or when it is in a freeze cycle Removal of all c...

Страница 25: ...SCOTSMAN ICE SYSTEMS 775 Corporate Woods Parkway Vernon Hills IL 60061 800 726 8762 www scotsman ice com 17 3545 01 ...

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