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Translation of the Original Operating Manual

TANDEM Clamping Block
PGS3, PGS3-LH

Assembly and Operating Manual

Superior Clamping and Gripping

Содержание PGS3

Страница 1: ...Translation of the Original Operating Manual TANDEM Clamping Block PGS3 PGS3 LH Assembly and Operating Manual Superior Clamping and Gripping...

Страница 2: ...0 en H D SCHUNK GmbH Co All rights reserved Dear Customer thank you for trusting our products and our family owned company the leading technology supplier of robots and production machines Our team is...

Страница 3: ...8 Personal protective equipment 10 2 9 Notes on safe operation 10 2 10 Transport 11 2 11 Malfunctions 11 2 12 Disposal 12 2 13 Fundamental dangers 12 2 13 1 Protection during handling and assembly 12...

Страница 4: ...cessory packs and parts lists 27 8 1 Sealing kit lists 27 8 2 Accessory kit 27 8 3 Parts lists 28 9 Assembly drawings 29 10 Translation of the original declaration of incorporation 30 11 Appendix on D...

Страница 5: ...trations in this manual are provided for basic understanding and may differ from the actual product design In addition to these instructions the documents listed under 1 1 2 Page 6 are applicable Pres...

Страница 6: ...ntended under the following conditions Observe the applicable documents 1 1 2 Page 6 Observe the ambient conditions and operating conditions 2 6 Page 9 Observance of the specified care and maintenance...

Страница 7: ...nce with all instructions in this manual Not intended use The product is not being used as intended if for example It is used as lifting equipment as a press as a punching tool as a lathe chuck as a d...

Страница 8: ...s can endanger personnel and damage the product or cause it to malfunction Use only original spare parts or spares authorized by SCHUNK Use of special chuck jaws Requirements of the chuck jaws When us...

Страница 9: ...may be serious injuries and significant property damage All work may only be performed by qualified personnel Before working with the product the personnel must have read and understood the complete...

Страница 10: ...ety goggles when handling hazardous substances Wear close fitting protective clothing and place a hairnet over long hair when dealing with moving components Notes on safe operation Incorrect handling...

Страница 11: ...aterial damage When handling heavy weights use lifting equipment to lift the product and transport it by appropriate means Secure the product against falling during transportation and handling Stand c...

Страница 12: ...stallation modification maintenance or calibration Ensure that no residual energy remains in the system If the energy supply is connected do not move any parts by hand Do not reach into the open mecha...

Страница 13: ...st inadvertent reactivation Never rely solely on the response of the monitoring function to avert danger Until the installed monitors become effective it must be assumed that the drive movement is fau...

Страница 14: ...tive 2006 42 EC specifically they must have effective technical measures to protect against possible mechanical hazards WARNING Risk of injury from workpiece loss if compressed air fails or is reduced...

Страница 15: ...UTION Risk of crushing from chuck jaws opening and closing when manually loading and unloading Do not reach between the chuck jaws Wear personal protective equipment Prevent the clamping block from be...

Страница 16: ...SO 8573 1 7 4 4 Designation PGS3 100 PGS3 LH 100 PGS3 140 PGS3 LH 140 Stroke per jaw mm 2 6 3 7 Clamping force at max pressure kN 10 4 5 17 8 5 max pressure bar 6 6 6 6 Repeat accuracy mm 0 02 0 02 0...

Страница 17: ...8 M20 M22 M24 Tightening torque MA Nm 4 4 13 28 50 88 120 160 200 290 400 500 Tightening torque for mounting top jaws and the clamping pins on the TANDEM clamping force block screw quality 12 9 Screw...

Страница 18: ...n Make sure the power supply for the clamping force block is off during assembly and connection Perform maintenance modifications or installations outside of the danger zone WARNING Risk of injury fro...

Страница 19: ...3 3 45 W 28 5 32 X 13 5 13 5 Y 0 0 Z 158 208 CAUTION Risk of workpiece loss and damage to the automated system due to loss of air pressure caused by damaged pneumatic lines Always make sure the connec...

Страница 20: ...tions at the front come sealed with locking screws item 11 on delivery of the clamping force block Compressed air supply requirements Compressed air compressed air quality according to ISO 8573 1 7 4...

Страница 21: ...Assembly 02 1449903 PGS3 PGS3 LH en 21 Assembling the clamping force block on the machine table 5 2...

Страница 22: ...le separately as accessories Mounting via cylindrical clamps option 2 The clamping force block is fixed to the machine table in combination with four cylindrical clamps The cylindrical clamps ID 85081...

Страница 23: ...Send clamping system to SCHUNK for repairs or disassemble clamping system and repair using original SCHUNK spare parts 7 1 Page 24 Piston rod or piston rod screw connection broken overload Send clampi...

Страница 24: ...mmend conducting a check every 5 000 clamping cycles at the latest Disassembling and assembling the clamping force block When replacing wearing parts e g seals for seal kit lists see 8 1 Page 27 adher...

Страница 25: ...housing item 1 18 Press the cylinder piston item 4 into the cylinder of the housing item 1 Do not tilt the cylinder piston item 4 19 Insert the O rings item 42 into the mounting flange item 5 and plac...

Страница 26: ...he clamping force block 3 Close the shut off valve and remove the supply line 4 Leave the clamping force block force clamped for 24 hours 5 After 24 hours the clamping force block is sealed if the pre...

Страница 27: ...wiper bars and parts that come into contact with the workpiece are not covered by the warranty Sealing kit lists PGS3 100 PGS3 LH 100 ID 1449887 PGS3 140 PGS3 LH 140 ID 1452865 Item Designation Quanti...

Страница 28: ...nder piston 1 5 Mounting flange 1 6 Guide strip 2 8 Covering strip 1 23 Locking screw 2 40 Quad ring 1 41 Combined sealing element 1 42 O ring 2 45 O ring 1 64 Countersunk screw 2 66 Screw 1 69 Screw...

Страница 29: ...Assembly drawings 02 1449903 PGS3 PGS3 LH en 29 Assembly drawings 9...

Страница 30: ...into operation until conformity of the machine into which the partly completed machine is to be installed with the provisions of the Machinery Directive 2006 42 EC is confirmed Applied harmonized stan...

Страница 31: ...t relevant 1 1 Essential Requirements 1 1 1 Definitions X 1 1 2 Principles of safety integration X 1 1 3 Materials and products X 1 1 4 Lighting X 1 1 5 Design of machinery to facilitate its handling...

Страница 32: ...ccess to operating positions and servicing points X 1 6 5 Cleaning of internal parts X 1 7 Information 1 7 1 Information and warnings on the machinery X 1 7 1 1 Information and information devices X 1...

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SCHUNK PGS3, Руководство по сборке и эксплуатации

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