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Original operating manual

Assembly and operating manual
OPR 048

Collision and Overload Protection Sensor

Содержание OPR 048

Страница 1: ...Original operating manual Assembly and operating manual OPR 048 Collision and Overload Protection Sensor...

Страница 2: ...ion 03 00 25 10 2022 en Dear Customer Thank you for trusting our products and our family owned company the leading technology supplier of robots and production machines Our team is always available to...

Страница 3: ...ansport 11 2 10 Malfunctions 11 2 11 Disposal 11 2 12 Notes on particular risks 12 3 Warranty 13 4 Technical data 14 5 Product Overview 15 5 1 Introduction 15 5 2 Description 16 6 Assembly 17 6 1 Mech...

Страница 4: ...r and Stem Re assembly 33 9 5 Weld Splatter Shield Replacement 34 10 Assembly drawings 35 10 1 Assembly Drawing 36 10 2 Replacement Parts 37 11 Translation of the original declaration of incorporation...

Страница 5: ...rcuit when a crash is detected It is mounted in a threaded hole in the side of the body under the connector block The steel target moves out of range in the event of a crash Cover Plate Disk shaped al...

Страница 6: ...this manual In addition to these instructions the documents listed under 1 2 7 are applicable NOTE The illustrations in this manual are intended to provide a basic understanding and may deviate from t...

Страница 7: ...product The documents labeled with an asterisk can be downloaded from schunk com 1 3 Scope of delivery The scope of delivery includes Collision and overload sensor OPR in the ordered variant Connectio...

Страница 8: ...pecified is an infringement of use for intended purpose The manufacturer bears no liability for damage resulting from such use 2 2 Not intended use It is not intended use if the product is used for ex...

Страница 9: ...erstood the complete assembly and operating manual Observe the national safety regulations and rules and general safety instructions The following personal qualifications are necessary for the various...

Страница 10: ...ggles when handling hazardous substances Wear close fitting protective clothing and also wear long hair in a hairnet when dealing with moving components 2 8 Notes on safe operation Incorrect handling...

Страница 11: ...t from operation and report the malfunction to the responsible departments persons Order appropriately trained personnel to rectify the malfunction Do not recommission the product until the malfunctio...

Страница 12: ...nsport and assembly with adequately sized straps Ensure careful cultivation of the collision and overload system to the machine WARNING Risk of injury from crushing fingers during deflection process W...

Страница 13: ...works delivery date under the following conditions Observe the specified maintenance and lubrication intervals Observe the ambient conditions and operating conditions Parts touching the workpiece and...

Страница 14: ...e range min max bar OPR 048 P00 1 4 6 2 OPR 048 P05 1 4 5 9 OPR 048 P10 1 4 5 5 OPR 048 P15 1 4 5 2 Ambient temperature C 5 to 50 Noise emission dB A 70 Connector Type Switch Rating M8 3 pin male thre...

Страница 15: ...motion of the OPR components cause a switch to change state OPR 061 Change to an open circuit OPR 081 221 Cause a normally closed switch to open As a collision occurs internal motion of the Protector...

Страница 16: ...tional assist spring The stem provides a mounting surface for customized interface plates Tapped and through holes on the back surface of the body allow direct bolting of the body to user tooling All...

Страница 17: ...s for themselves The OPR can be attached directly to a robot or insert tool with the help of the alignment pin and through hole thread bores Where this is not possible please use an adapter plate NOTI...

Страница 18: ...ply is turned off and that all trapped air has been vented Fastener Torque Specifications Screw mm Tightening torque Nm M3 12 70 mm 2 2 Nm M4 17 78 mm 4 6 Nm M5 20 32 mm 9 6 Nm M6 25 40 mm 7 9 Nm Fast...

Страница 19: ...isconnected an open circuit is generated Following you can find the connections between the internal switch and the pins in the Connector Block Assembly Optional mating cables available from SCHUNK 6...

Страница 20: ...Brown Brown Brown Blue Blue Blue Blue Black Black Black Black R L R L V V V V 0 V 0 V 0 V 0 V switch rating switch rating 100 mA Max at 10 30 VDC 100 mA Max at 10 30 VDC LED test light with current l...

Страница 21: ...itches are suitable for electrical signals of max 100 mA at 10 30 VDC The desired or required pressure of the compressed air depends on the weight load and movement of the attached tools Resetting the...

Страница 22: ...ion with the stem fully extended and the alignment mark on the stem in line with the alignment mark on the cover plate Temporarily supply approx 1 bar to the unit unless equipped with a preload spring...

Страница 23: ...sure setting for the collision sensor one must consider all static and dynamic loads to which it is subjected These include the loads produced due to the static weight of the tooling the inertial load...

Страница 24: ...orce components and should always be positive for purposes of calculating break away pressure settings D1 should include the distance from the end of the stem to the internal pivot point on the collis...

Страница 25: ...A is the maximum acceleration in multiples to due gravities G Nm Bar Pm M x 1 0874 0 5 Pt T x 0 9267 0 2 Example For an OPR 48 with a static moment load of 1 13 Nm a static torque load of 0 565 Nm no...

Страница 26: ...ightly reduce the pressure until a crash signal is generated and then increase the pressure slightly until the unit runs without false crash signals If the collision sensor does generate a crash signa...

Страница 27: ...Nuisance collision detections caused by high accelerations and unanticipated loads will occur if the air pressure is too low The magnitude of overhung loads robot accelerations and applied loads prev...

Страница 28: ...hin the OPR If the regulator does not properly relieve the air pressure it may need to be cleaned or replaced Check the control wiring Disconnect the cable from the OPR and use a volt ohm meter on the...

Страница 29: ...o connector or collision sensing switch become damaged or worn Proper collision sensing should be verified on a regular basis This can be scheduled twice a year or as a part of any robot or work cell...

Страница 30: ...cement cables may be purchased as follows OPR Model Number 0301623 KA BG08 L 3P 0500 PNP 5m 9 3 Replacement of connector block assembly Spring O Ring Switch Connector Block Mounting Screws Removal of...

Страница 31: ...ver Plate assembly and Body apart Doing so can damage the mating surfaces and may render the parts unusable 2 Remove the Cover Plate assembly by carefully pulling it straight up and off of the Body Th...

Страница 32: ...orking surfaces of the Cam and the Clearance Ring Set the Cover Plate assembly aside for later re use clean and re lubricate surface of stem entire flat surface cleanandre lubricate Surfaceofball enti...

Страница 33: ...t of Molycote BR2 to each of the three v grooves in the Cam and to the rounded edge of the Clearance Ring see drawing Cleaning and Re lubricating the Cover Plate Assembly 4 With the Stem assembly upri...

Страница 34: ...ng 2 Remove Debris Shield and discard Re assembly 1 Install new Debris Shield by stretching the center hole over the Stem align the clearance slots in the Debris Shield with the holes in the Cover Pla...

Страница 35: ...bly drawings The following figures are example images They serve for illustration and assignment of the spare parts Variations are possible depending on size and variant 35 03 00 OPR 048 Assembly and...

Страница 36: ...or M5 x 0 45 deep 10 Equally Spaced Optional Interface Plate Body Moment Date Optional C5 Boot Optional Interface Plate Stem 2X 2 Slip Fit deep 2 8 Dowel Holes M5 Air Supply Port 3 Pole M8 Connector...

Страница 37: ...Assembly drawings 10 2 Replacement Parts 37 03 00 OPR 048 Assembly and operating manual en 389630...

Страница 38: ...if modifications are made to the product Product designation Collision and Overload Protection Sensor OPR 048 pneumatic ID number 0321341 0321342 0321343 0321344 The partly completed machine may not b...

Страница 39: ...r 0321341 0321342 0321343 0321344 The partly completed machine may not be put into operation until it has been confirmed that the machine into which the partly completed machine is to be installed com...

Страница 40: ...erall machine Fulfilled for the scope of the partly completed machine Not relevant 1 1 Essential Requirements 1 1 1 Definitions X 1 1 2 Principles of safety integration X 1 1 3 Materials and products...

Страница 41: ...g movable guards X 1 4 2 3 Adjustable guards restricting access X 1 4 3 Special requirements for protective devices X 1 5 Risks due to other hazards 1 5 1 Electricity supply X 1 5 2 Static electricity...

Страница 42: ...ntial health and safety requirements for certain categories of machinery 2 1 Foodstuffs machinery and machinery for cosmetics or pharmaceutical products X 2 2 Portable hand held and or guided machiner...

Страница 43: ......

Страница 44: ...ping and gripping technology Bahnhofstr 106 134 D 74348 Lauffen Neckar Tel 49 7133 103 0 Fax 49 7133 103 2399 info de schunk com schunk com Folgen Sie uns I Follow us 10 2022 2022 SCHUNK GmbH Co KG 03...

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