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Basic safety notes

01.00|1344367_NST3 |en

Basic safety notes

Intended use

This product is intended solely for positioning and clamping
tombstones or clamping pallets on machine tools or other suitable
technical devices.

•

The product may only be used within the scope of its technical

data,

(



3, Page 18)

•

The product is intended for industrial and industry-oriented

use.

•

Appropriate use of the product includes compliance with all

instructions in this manual.

Not intended use

The product is not being used as intended if, for example:

•

It is used as a pressing tool, a toolholder, a load-handling device

or as lifting equipment.

•

It is used for turning applications over 100 rpm without

consulting SCHUNK.

•

It is used in working environments that are not permissible.

•

People work on machines or technical equipment that do not

comply with the EC Machinery Directive 2006/42/EC,
disregarding the applicable safety regulations.

•

The technical data specified by the manufacturer are exceeded

during usage.

Constructional changes

Implementation of structural changes

By conversions, changes, and reworking, e.g. additional threads,
holes, or safety devices can impair the functioning or safety of the
product or damage it.

•

Structural changes should only be made with the written

approval of SCHUNK.

2.1

2.2

2.3

Содержание NST3 400-250

Страница 1: ...Translation of Original Operating Manual VERO S quick change pallet system NST3 Assembly and Operating Manual Superior Clamping and Gripping ...

Страница 2: ...or the purpose of technical improvement Document number 1344367 Version 01 00 13 05 2019 en H D SCHUNK GmbH Co All rights reserved Dear Customer thank you for trusting our products and our family owned company the leading technology supplier of robots and production machines Our team is always available to answer any questions on this product and other solutions Ask us questions and challenge us W...

Страница 3: ...es on safe operation 11 2 9 Transport 11 2 10 Malfunctions 12 2 11 Disposal 12 2 12 Fundamental dangers 12 2 12 1 Protection during handling and assembly 13 2 12 2 Protection during commissioning and operation 13 2 12 3 Protection against dangerous movements 14 2 12 4 Notes on particular risks 14 3 Technical data 18 4 Assembly 19 4 1 General Installation Notes 19 4 2 Aligning the clamping station ...

Страница 4: ...L2 G1 8 optional 34 6 Operation 35 7 Maintenance and care 36 7 1 Leak test 37 8 Troubleshooting 38 8 1 The clamping areas do not unlock 38 8 2 The clamping areas do not unlock perfectly 38 8 3 The quick change pallet systems no longer open quietly 38 9 Parts lists 39 9 1 Part lists 39 10 Assembly drawing 40 11 Translation of original declaration of incorporation 41 12 Appendix on Declaration of In...

Страница 5: ...rations in this manual are provided for basic understanding and may differ from the actual product design In addition to these instructions the documents listed under 1 1 2 Page 6 are applicable Presentation of Warning Labels To make risks clear the following signal words and symbols are used for safety notes DANGER Danger for persons Non observance will inevitably cause irreversible injury or dea...

Страница 6: ...it is used as intended under the following conditions Observe the applicable documents 1 1 2 Page 6 Observe the ambient conditions and operating conditions 2 5 Page 9 Observance of the specified care and maintenance instructions 7 Page 36 Parts touching the workpiece and wear parts are not included in the warranty A cycle consists of a complete clamping procedure opening and closing of the simulta...

Страница 7: ...heets when ordering separately VAT AE VAT DR VAT DW VAT3 AE VAT3 DR VAT3 DW tombstones SAT tombstones SAT NSF plus tombstones SPA SPB SPC SPG clamping pins SDE protection cover ASL2 G1 8 connecting strip VSK Ø10 NW7 4 locking coupling for air supply Torque wrench 1 4 ...

Страница 8: ... a pressing tool a toolholder a load handling device or as lifting equipment It is used for turning applications over 100 rpm without consulting SCHUNK It is used in working environments that are not permissible People work on machines or technical equipment that do not comply with the EC Machinery Directive 2006 42 EC disregarding the applicable safety regulations The technical data specified by ...

Страница 9: ...y kind can enter the interface and that the interface fills with cooling emulsion which is particularly possible with a horizontal design of the clamping station The best way to ensure both of these requirements is to use the SDE protection covers If the interface should fill with cooling emulsion initiate the unlocking process and allow the interface to dry out in an actuated state or carefully b...

Страница 10: ... possible dangers Personal protective equipment Use of personal protective equipment Personal protective equipment serves to protect staff against danger which may interfere with their health or safety at work When working on and with the product observe the occupational health and safety regulations and wear the required personal protective equipment Observe the valid safety and accident preventi...

Страница 11: ... Observe the care and maintenance instructions Observe the current safety accident prevention and environmental protection regulations regarding the product s application field Transport Handling during transport Incorrect handling during transport can make the product unsafe and risk serious injuries and considerable material damage When handling heavy weights use lifting equipment to lift the pr...

Страница 12: ...amping station in a position that enables any liquids to drain out Collect the escaping liquids and dispose of them properly in line with the statutory provisions Follow local regulations on dispatching product components for recycling or orderly disposal Dispose of the clamping station s metal parts as scrap metal Alternatively you can return it to SCHUNK for proper disposal Fundamental dangers G...

Страница 13: ...table assembly and transport equipment and take precautions to prevent jamming and crushing Incorrect lifting of loads Falling loads may cause serious injuries and even death Stand clear of suspended loads and do not step into their swiveling range Never move loads without supervision Do not leave suspended loads unattended Protection during commissioning and operation Falling or violently ejected...

Страница 14: ...oid accidents and or material damage human access to the movement range of the machine must be restricted Limit prevent accidental access for people in this area due through technical safety measures The protective cover and protective fence must be rigid enough to withstand the maximum possible movement energy EMERGENCY STOP switches must be easily and quickly accessible Before starting up the ma...

Страница 15: ...r personal protective equipment WARNING Risk of injury when the clamping pin axis is being used in a horizontal position or during overhead applications resulting in the tombstone or pallet falling down Use a crane or a transport truck when transporting During horizontal or overhead applications the device or pallet must be secured before loosening to prevent it from falling On machining centers w...

Страница 16: ...being crushed by moving parts during manual loading and unloading and the clamping procedure Do not reach into the clamping pin holder Use loading devices Wear protective gloves Exercise caution when handling loading devices and with transport equipment CAUTION Risk of slipping or falling if the quick change pallet system s operational environment is not clean e g contaminated with cooling lubrica...

Страница 17: ...afety notes 01 00 1344367_NST3 en 17 CAUTION Danger due to pneumatic exhaust noises Noise pollution from the exhaust system and whistling pneumatic equipment during the working process Wear hearing protection ...

Страница 18: ... the clamping pin with cylindrical screw DIN EN ISO 4762 12 9 Total pull in force total sum of pull in forces of all the clamping modules mounted in the clamping station Total pull in force with TURBO function total sum of pull in forces with TURBO of all the clamping modules mounted in the clamping station Actuating pressure 6 bar Repeat accuracy mm 0 005 mm Installation position Any Operating te...

Страница 19: ...ly is switched on or residual energy remains in the system components can move unexpectedly and cause serious injuries Before starting any work on the product Switch off the power supply and secure against restarting Make sure that no residual energy remains in the system CAUTION Danger of injury due to sharp edges and rough or slippery surfaces Wear personal protective equipment particularly prot...

Страница 20: ...lamping station is aligned at an angle in a suitable alignment hole or alignment groove of the machine table via an adjustment pin an adjustment pin with alignment width or a T slot and all six degrees of freedom are completely fixed The alignment elements are not included in the scope of delivery of the clamping station Alignment via alignment elements Alignment with two alignment holes 4 2 2 ...

Страница 21: ...a 200 mm gauge for bore holes is 0 03 mm The gauge deviation between the separate clamping stations must not exceed 0 015 mm from module to module Conformity For the sake of conformity clamping pins with positioning accuracy in one direction SPB 40 should be used for clamping modules inside a clamping station or multiple linked clamping stations that are more than 160 mm apart or that do not show ...

Страница 22: ...essure ventilation use the appropriate valves shut off valves with discharge or sealing nipples with ventilation Ensure that the connecting points of the clamping station are not located in the water bath For this reason make sure the cooling lubricant in the machine compartment has completely drained when actuating the air connections For the clamping stations piston chamber ventilation takes pla...

Страница 23: ...IN EN ISO 47 10 9 There are two alignment grooves on the bottom of the clamping station for mounting loose T nuts to be used for aligning the clamping stations These allow for precise alignment along an alignment groove Alignment to the machine table is also possible by installing a centering pin and an alignment pin The NST3 400 250 has two G 1 8 connections for separate functions One air connect...

Страница 24: ...be used for aligning the clamping stations These allow for precise alignment along an alignment groove Alignment to the machine table is also possible by installing a centering pin and an alignment pin The NST3 400 250 has two G 1 8 connections for separate functions One air connection for unlocking and one air connection for the turbo function Supply is via the sealing nipple for locking coupling...

Страница 25: ... all four quick change pallet modules to be disassembled After the assembly of the clamping station the modules have to be installed again with the required tightening torque The scope of delivery includes new cover flaps for closing the fastening screws of the clamping modules NST3 500 300 ...

Страница 26: ...customer owned devices the customer must provide sufficiently dimensioned threaded holes and fasteners with sufficient material strength The clamping pins can be attached to the workpiece or pallet in two different ways the mounting variants are however numbered in the preferred order If clamping pins are used outside of SCHUNK pallets for example in customer specific devices or workpieces the out...

Страница 27: ...71153 12 17 M12 15 20 M10 15 12 SPG 40 0471154 12 17 M12 15 20 M10 25 22 SPA 40 16 0471064 13 18 M16 18 24 M12 20 16 SPB 40 16 0471065 13 18 M16 18 24 M12 20 16 SPC 40 16 0471066 13 18 M16 18 24 M12 20 16 The length of the screwed thread must not exceed the dimension G under any circumstances Usage arrangement of the different types of clamping pins Application pallet with 4 clamping areas ...

Страница 28: ...ncreases to 0 002 mm when using the SPG 40 When connecting the screws from above according to order preference 2 an M12 screw 10 mm longer of strength class 12 9 must be used NOTICE Note Heavy and high clamping systems such as tombstones must be screwed to the clamping pins with M12 screw size at a minimum When using SPG 40 clamping pins fastening must be according to order preference 2 4 4 1 ...

Страница 29: ...g stations There are different sized tombstones that correspond to the clamping stations These are available in the pallet sizes 400 x 400 mm and 500 x 500 mm The tombstones can be equipped with VERO S zero point clamping pins thus achieving a highly precise change repeat accuracy together with the clamping station Tombstone 4 5 ...

Страница 30: ...The clamping station must be fastened to the machine table with fastening screws of strength class 10 9 These fixing screws and any nuts required for the T slots are not included in the scope of delivery Note For the NST3 500 300 all four clamping modules require disassembly due to the fact that the outer mounting locations are concealed by the clamping modules The fixing screws used for the clamp...

Страница 31: ... for the clamping station The locking couplings are not included in the scope of delivery of the clamping station The required locking coupling required is the industry standard size NW 7 4 type VSK Ø10 NW7 4 ID 1344010 accessory CAUTION The pressure chambers of the quick change pallet modules must be able to vent during actuation When using customer specific air connection plug in systems Use sea...

Страница 32: ... modules are locked simultaneously The exchanged tombstone or clamping pallet is firmly fastened and aligned with high precision If no clamping pallet is used in the clamping station the clamping slides of the quick change pallet modules move to the closed position Exchanging the clamping pallet is not possible with clamping modules that are not locked WARNING Risk of injury due to tombstone or cl...

Страница 33: ...upport the spring actuated locking procedure of the quick change pallet module This increases the pull down force in all the modules One pressure pulse is sufficient to increase the pull down force until the maximum permissible value is reached Afterwards the clamping station can be switched back to depressurized The pull in force is retained due to the self locking function of the spring loaded s...

Страница 34: ...strip The quick air relief reduces the opening and closing times of the clamping station as the air can escape rapidly through a sound absorber To mount the connecting strip the front air connections sealing nipples are removed from the clamping station and in their place the connecting strip is directly adjusted via the hollow screws The circuit symbols for the unlocking function and the turbo fu...

Страница 35: ...l SCHUNK spare parts may be used WARNING Risk of injury due to losing pallets or workpieces in the case of incorrect actuation caused by incorrect operation Risk of injury due to compressed air hoses coming loose when connected improperly Disconnect the energy supply after locking Use check valves or safety switches The danger zone must be surrounded by a protective enclosure during operation WARN...

Страница 36: ...e corresponding disassembly and assembly instructions To ensure the quick change pallet system operates perfectly the following instructions are to be observed Pressure medium Compressed air compressed air quality according to ISO 8573 1 7 4 4 NOTICE A separate maintenance unit with oiler must be used for the air supply Check the clamping station at regular intervals at least every two weeks or af...

Страница 37: ...threads located opposite each other This allows for example the clamping modules to be more easily removed from the clamping station for performing maintenance work Leak test As part of a leak test the air and plug in connections and the coupling mechanism should be tested for leaks The following components are required for the leak test pressure gauge supply line with coupling nipple Performing t...

Страница 38: ...ssure below minimum Check operating pressure min 5 bar The modules were not operated with oiled compressed air Install maintenance unit with oiler Hose diameter below minimum for required hose diameters see chapter Securing and connecting 4 3 Page 21 The turbo connection is still pressurized Ventilate the connection The quick change pallet systems no longer open quietly Possible cause Remedial mea...

Страница 39: ...se the bore 1 5 Sealing ring G1 8 2 6 Sealing nipple G1 8 2 7 O ring 4 8 VERO S NSE3 138 4 30 Eye bolt DIN 580 M12 2 NST3 500 300 ID 1337139 Item Description Quantity 1 Base plate 1 2 M12 cover to close the bore 1 3 M16 cover to close the bore 8 4 M18 cover to close the bore 1 5 Sealing ring 2 6 Sealing nipple G1 8 2 7 O ring 4 8 VERO S NSE3 138 4 30 Eye bolt DIN580 M12 2 31 Cover plug for VERO S ...

Страница 40: ...Assembly drawing 40 01 00 1344367_NST3 en Assembly drawing NST3 400 250 10 ...

Страница 41: ...eted machine may not be put into operation until conformity of the machine into which the partly completed machine is to be installed with the provisions of the Machinery Directive 2006 42 EC is confirmed Applied harmonized standards especially EN ISO 12100 2011 03 Safety of machinery General principles for design Risk assessment and risk reduction Other related technical standards and specificati...

Страница 42: ...1 1 8 Seating X 1 2 Control Systems 1 2 1 Safety and reliability of control systems X 1 2 2 Control devices X 1 2 3 Starting X 1 2 4 Stopping X 1 2 4 1 Normal stop X 1 2 4 2 Operational stop X 1 2 4 3 Emergency stop X 1 2 4 4 Assembly of machinery X 1 2 5 Selection of control or operating modes X 1 2 6 Failure of the power supply X 1 3 Protection against mechanical hazards 1 3 1 Risk of loss of st...

Страница 43: ... the machinery X 1 7 1 1 Information and information devices X 1 7 1 2 Warning devices X 1 7 2 Warning of residual risks X 1 7 3 Marking of machinery X 1 7 4 Instructions X 1 7 4 1 General principles for the drafting of instructions X 1 7 4 2 Contents of the instructions X 1 7 4 3 Sales literature X The classification from Annex 1 is to be supplemented from here forward 2 Supplementary essential h...

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