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Assembly

18

17.00 | KGG | Assembly and Operating Manual | en | 389166

5.2 Connections

5.2.1 Mechanical connection

WARNING

Risk of injury due to unexpected movements!

If the power supply is switched on or residual energy remains in
the system, components can move unexpectedly and cause
serious injuries.

•

Before starting any work on the product: Switch off the power
supply and secure against restarting.

•

Make sure, that no residual energy remains in the system.

Evenness of the
mounting surface

The values apply to the whole mounting surface to which the
product is mounted.

Requirements for evenness of the mounting surface (Dimensions in mm)

Edge length

Permissible unevenness

< 100

< 0.02

> 100

< 0.05

Connections at the
base jaws

Connections to the base jaws

Item Mounting

KGG

60

70

80

100

140

1

Thread in base jaws

M3

M3

M4

M5

M5

2

Centering sleeve *

Ø5

Ø5

Ø6

Ø8

Ø8

*

Contained in accessory pack.

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Содержание KGG 100

Страница 1: ...Translation of the original manual Assembly and Operating Manual KGG 2 Finger Parallel Gripper...

Страница 2: ...n 17 00 10 06 2021 en Dear Customer thank you for trusting our products and our family owned company the leading technology supplier of robots and production machines Our team is always available to a...

Страница 3: ...nal changes 8 2 4 Spare parts 9 2 5 Gripper fingers 9 2 6 Ambient conditions and operating conditions 9 2 7 Personnel qualification 10 2 8 Personal protective equipment 11 2 9 Notes on safe operation...

Страница 4: ...dio system RSS R1 T2 36 6 Troubleshooting 37 6 1 Product is not moving 37 6 2 Product is not executing the complete stroke 37 6 3 Product is opening or closing abruptly 37 6 4 Gripping force is droppi...

Страница 5: ...basic understanding and may differ from the actual product design In addition to these instructions the documents listed under Applicable documents 6 are applicable 1 1 1 Presentation of Warning Labe...

Страница 6: ...KGG 70 KGG 80 KGG 100 KGG 140 1 1 4 Variants This operating manual applies to the following variations KGG 60 20 KGG 60 40 KGG 70 24 KGG 70 48 KGG 80 30 KGG 80 60 KGG 100 40 KGG 100 80 KGG 140 60 KGG...

Страница 7: ...mperature HT 395510504 KGG 100 5520758 KGG 100 High temperature HT 5520759 KGG 140 5510565 KGG 140 High temperature HT 395510565 1 4 Accessories A wide range of accessories are available for this prod...

Страница 8: ...in a machine system The applicable guidelines must be observed and complied with The product is intended for industrial and industry oriented use Appropriate use of the product includes compliance wit...

Страница 9: ...ither the open or closed position in a de energized state Only change gripper fingers if no residual energy can be released Make sure that the product and the top jaws are a sufficient size for the ap...

Страница 10: ...lated to the product Trained electrician Due to their technical training knowledge and experience trained electricians are able to work on electrical systems recognize and avoid possible dangers and k...

Страница 11: ...ting protective clothing and also wear long hair in a hairnet when dealing with moving components 2 9 Notes on safe operation Incorrect handling of the personnel Incorrect handling and assembly may im...

Страница 12: ...or in case of malfunctions Immediately remove the product from operation and report the malfunction to the responsible departments persons Order appropriately trained personnel to rectify the malfunct...

Страница 13: ...njury due to unexpected movements If the power supply is switched on or residual energy remains in the system components can move unexpectedly and cause serious injuries Before starting any work on th...

Страница 14: ...chnical data is included in the catalog data sheet Whichever is the latest version Ambient conditions and operating conditions Designation KGG Ambient temperature C min max 5 90 Protection class IP 40...

Страница 15: ...d of application for universal use in clean environments with light to medium workpiece weights and a large stroke range Functional description The aligned base jaws are actuated with compressed air d...

Страница 16: ...sible If the maximum permissible finger weight or the permissible mass moment of inertia of the fingers is exceeded the gripper can be damaged A jaw movement always has to be without jerks and bounce...

Страница 17: ...ressed air lines to the main air connections A and B Screw in air connections plug connections OR Screw on throttle valve in order to be able to perform sufficient throttling and or damping 5 Screw th...

Страница 18: ...Switch off the power supply and secure against restarting Make sure that no residual energy remains in the system Evenness of the mounting surface The values apply to the whole mounting surface to whi...

Страница 19: ...engagement of Y mm for fastening of the gripper laterally must always be observed Connections at the housing Item Mounting KGG 60 70 80 100 140 1 Centering sleeve 5 5 6 8 8 Gripper fastening from abo...

Страница 20: ...r supply and secure against restarting Make sure that no residual energy remains in the system CAUTION Damage to the gripper is possible If the maximum permissible finger weight or the permissible mas...

Страница 21: ...a hose free direction connection use the O rings from the enclosed pack Air connections Thread diameter of the air connections Connection KGG 60 70 80 100 140 Hose free direct connection at the base a...

Страница 22: ...re included in the scope of delivery for the sensors and are available at schunk com Information on handling sensors is available at schunk com or from SCHUNK contact persons 5 3 1 Overview of sensors...

Страница 23: ...le difference in stroke based on the nominal stroke For grippers with X mm nominal stroke per jaw Min query range per jaw min queried stroke difference per jaw X 5 mm 30 of the nominal stroke per jaw...

Страница 24: ...b A view of cable outlet left B view of cable outlet right A Left cable outlet KGG Setting dimension mm MMS22 A MMS P 22 MMS 22 PI1 MMS 22 PI2 MMS 22 IOL 60 20 l2 a 34 34 37 9 37 9 37 2 l2 b 21 21 24...

Страница 25: ...18 19 18 18 18 l2 b 1 3 1 1 1 70 48 l2 a optimum mode only l2 b 80 30 l2 a 18 15 5 l2 b 0 0 80 60 l2 a optimum mode only l2 b 100 40 l2 a optimum mode only l2 b 100 80 l2 a optimum mode only l2 b Wit...

Страница 26: ...mends cutting the sensor holder to size according to the following table Notches on sensor holder Left cable outlet KGG Groove MMS 22 MMS 22 A MMS P 22 MMS22 PI1 MMS22 PI2 MMS22 IOL 60 20 a L3 L2 L2 L...

Страница 27: ...3 L2 L2 L2 L2 L2 b L1 L1 L1 L1 L1 L1 60 40 a L4 b L3 70 24 a L4 L3 L3 L3 L3 L3 b L4 L1 L1 L1 L1 L1 70 48 a L5 b L5 80 30 a L4 L3 L2 b L2 L1 L1 80 60 a L5 b L4 100 40 a L5 b L3 100 80 a b L5 with senso...

Страница 28: ...r Installing the sensor with mounting kit 2 Fasten the switching lug 1 with screw 2 horizontally on the right gripper finger 3 Insert sensor 3 from below into holder 5 4 Insert the screws 4 into the h...

Страница 29: ...he sensor switches 3 Secure the holder 5 in this position with screws 4 4 Bring the product into position Gripper open or Part gripped I D gripping and test the function Position Gripper closed or Par...

Страница 30: ...le Adapter plate made of ordinary steel At ferromagnetic adapter plates First mount the product on the adapter plate Then set the position of the magnetic switch The RMS sensors have a larger hysteres...

Страница 31: ...ches 3 Secure the sensor 1 1 in this position using the set screw 4 Bring the product into position Gripper closed or Part gripped O D gripping and test the function 5 3 6 Mount programmable magnetic...

Страница 32: ...ng torque NOTE If there is no T nut available slide the sensor according to dimension I1 into the groove 2 Setting dimensions for magnetic switches 24 1 Turn the sensor 1 into the groove 2 OR Slide th...

Страница 33: ...mal position in the groove itself SCHUNK recommends Optimal Mode for setting the sensors Setting the sensor in Optimum mode 1 Put product in the position in which it is to be set 2 Hold teaching tool...

Страница 34: ...the sensor according to dimension I1 into the groove 2 Setting dimensions for magnetic switches 24 1 Turn the sensor 1 1 into the groove 2 OR Slide the sensor 1 1 into the groove 2 until the sensor 1...

Страница 35: ...according to dimension I1 into the groove 2 Setting dimensions for magnetic switches 24 1 Turn the sensor 1 into the groove 2 OR Slide the sensor 1 into the groove 2 until the sensor 1 stops at the T...

Страница 36: ...2 OR Slide the sensor 1 into the groove 2 until the sensor 1 stops at the T nut 3 2 Mount the sensor 1 using the set screw Tightening torque 10 Ncm 3 Adjust sensor 1 see Translation of Sensor Assembl...

Страница 37: ...end it to SCHUNK for repair 6 2 Product is not executing the complete stroke Possible cause Corrective action Dirt deposits between cover and piston Clean and if necessary re lubricate Dirt deposits b...

Страница 38: ...alled optimally If present Open the flow control couplings on the product to the maximum that the movement of the jaws occurs without bouncing and hitting Check compressed air lines Inner diameters of...

Страница 39: ...cycles Maintenance work 2 Treat all grease areas with lubricant Lubricants Lubrication points 39 2 Clean all parts thoroughly check for damage and wear if necessary replace seals Assembly drawings 42...

Страница 40: ...ers 3 and 23 5 Remove the O rings 26 from the covers 6 6 KGG 60 70 Unscrew the countersunk screws 44 KGG 80 100 140 Remove the hexagon nuts 63 7 Remove the pistons 5 from the gripper fingers 3 and 23...

Страница 41: ...ngers 3 23 into the housing 1 24 from the side with the guides 2 and the racks 8 21 you have to make sure that both the racks 8 21 meet the pinion 7 at the same time in order to ensure that the moveme...

Страница 42: ...s They serve for illustration and assignment of the spare parts Variations are possible depending on size and variant 7 6 1 Assembly drawing KGG 60 and KGG 70 Assembly drawing KGG 60 and KGG 70 Wearin...

Страница 43: ...drawing KGG 80 Assembly drawing KGG 80 Wearing part replace during maintenance Included in the seal kit Seal kit can only be ordered completely Contained in accessory pack 43 17 00 KGG Assembly and O...

Страница 44: ...perating Manual en 389166 7 6 3 Assembly drawing KGG 100 and KGG 140 Assembly drawing KGG 100 and KGG 140 Wearing part replace during maintenance Included in the seal kit Seal kit can only be ordered...

Страница 45: ...303050 0340311 The partly completed machine may not be put into operation until conformity of the machine into which the partly completed machine is to be installed with the provisions of the Machiner...

Страница 46: ...overall machine Fulfilled for the scope of the partly completed machine Not relevant 1 1 Essential Requirements 1 1 1 Definitions X 1 1 2 Principles of safety integration X 1 1 3 Materials and product...

Страница 47: ...stics of guards and protective devices 1 4 1 General requirements X 1 4 2 Special requirements for guards X 1 4 2 1 Fixed guards X 1 4 2 2 Interlocking movable guards X 1 4 2 3 Adjustable guards restr...

Страница 48: ...n from Annex 1 is to be supplemented from here forward 2 Supplementary essential health and safety requirements for certain categories of machinery X 2 1 Foodstuffs machinery and machinery for cosmeti...

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Страница 52: ...Clamping and gripping technology Bahnhofstr 106 134 D 74348 Lauffen Neckar Tel 49 7133 103 0 Fax 49 7133 103 2399 info de schunk com schunk com Folgen Sie uns I Follow us 06 2021 2021 SCHUNK GmbH Co...

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