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Maintenance

01.00 | ECG | Assembly and Operating Manual | en | 389769

8 Maintenance

8.1 Maintenance intervals

NOTE

Any repair work on the product or accessories may only be carried
out by SCHUNK.

Maintenance interval

Maintenance work

Regular

Check product for damage and replace
if necessary.

As required

Clean the product dry.

8.2 Check and repair the product

CAUTION

Damage caused by faulty disassembly and assembly!

Incorrect disassembly and assembly can cause damage to the
product and/or accessories.

•

The product and/or accessories may only be checked and
repaired by SCHUNK.

Содержание ECG Series

Страница 1: ...Original Operating Manual Assembly and Operating Manual ECG Controller for electric permanent magnet gripper EGM...

Страница 2: ...tions for the purpose of technical improvement Document number 389769 Version 01 00 15 08 2019 en SCHUNK GmbH Co KG All rights reserved Dear Customer thank you for trusting our products and our family...

Страница 3: ...use 7 2 3 Constructional changes 7 2 4 Spare parts 7 2 5 Ambient conditions and operating conditions 7 2 6 Personnel qualification 8 2 7 Personal protective equipment 8 2 8 Notes on safe operation 9 2...

Страница 4: ...am 26 5 2 6 ECG R wiring diagram 27 5 2 7 ECG W wiring diagram 28 5 2 8 Manual operating unit optional 29 6 Commissioning 31 6 1 Adjusting the holding force 32 6 2 Chronological sequence of the contro...

Страница 5: ...manual Illustrations in this manual are provided for basic understanding and may differ from the actual product design In addition to these instructions the documents listed under Applicable documents...

Страница 6: ...sizes ECG 01 ECG 02 1 1 5 Variants This operating manual applies to the following variations ECG C Holding force constant ECG R Holding force selectable 8 holding force levels ECG W Holding force cons...

Страница 7: ...can impair the functioning or safety of the product or damage it Structural changes should only be made with the written approval of SCHUNK 2 4 Spare parts Use of unauthorized spare parts Using unaut...

Страница 8: ...d tasks recognize and avoid possible dangers and knows the relevant standards and regulations Instructed person Instructed persons were instructed by the operator about the delegated tasks and possibl...

Страница 9: ...ention and environmental protection regulations regarding the product s application field 2 9 Transport Handling during transport Incorrect handling during transport may impair the product s safety an...

Страница 10: ...that lines are dead Secure power supply against reactivation Before switching on the product check whether the protective conductor on all electrical components has been installed correctly according...

Страница 11: ...s with pace makers metal implants metal shards or hearing aids require the consent of a physician before entering areas in which magnetic grippers or motor parts with permanent magnets are stored repa...

Страница 12: ...No SCHUNK ID no Type Model Serial no Serial no of the ECG Work no Order no of the production Voltage Rated voltage mains Frequency Rated frequency mains Channels Number of output channels Phases Phase...

Страница 13: ...xH mm 215 x 110 x 100 288 x 110 x 100 650 x 110 x 100 Weight kg 1 1 2 1 1 2 IP protection class 20 Ambient temperature C Min Max 5 40 Air humidity Min Max 5 15 Electrical operating data Power supply V...

Страница 14: ...s Interface Description 1 Operating voltage IMPORTANT The operating voltage is preset and may only be changed by SCHUNK L1 Power area supply voltage L2 U1 Power area magnetic system V1 PE1 Ground conn...

Страница 15: ...NT The operating voltage is preset and may only be changed by SCHUNK L1 Power area supply voltage L2 U1 Power area magnetic system V1 PE1 Ground connection X1 Signal outputs status display terminals 1...

Страница 16: ...9 4 3 ECG W design ECG W interfaces Interface Description 1 Power area supply voltage 2 Power area magnetic system 3 Power area relay 4 Control unit 5 Actuation area fuse protection 6 Actuation area s...

Страница 17: ...owing characteristics ECG C The product works with constant power The connected magnetic gripper is always activated with the maximum achievable holding force ECG C The product works with selectable p...

Страница 18: ...heck the effectiveness of the safety device installed upstream of the product Mount the product in the control cabinet Open the product cover by removing the fastening screws on the cover Connect all...

Страница 19: ...grounded correctly For the connection of a magnetic gripper a separately available power cable is required see catalog data sheet EGM 5 2 1 Safety device upstream of the ECG A safety device with the f...

Страница 20: ...he magnetic gripper power is connected to the following terminals Terminal Description L1 Input voltage phase 1 L2 Input voltage phase 2 U1 Supply voltage magnetic gripper V1 Supply voltage magnetic g...

Страница 21: ...rminal X1 The status outputs of the magnet system are connected to the Display magnet status terminal X1 Terminal Description 1 COM Communication contact shared connection 2 NO Normally open contact i...

Страница 22: ...he magnetic gripper power is connected to the following terminals Terminal Description L1 Input voltage phase 1 L2 Input voltage phase 2 U1 Supply voltage magnetic gripper V1 Supply voltage magnetic g...

Страница 23: ...Description 1 0V GND 2 9 IN1 IN8 Preselection holding force level 1 8 10 24 VDC Connection 24 VDC 5 2 3 5 Magnet status terminal X1 The status outputs of the magnet system are connected to the Display...

Страница 24: ...SCHUNK 5 2 4 2 External terminals power area The voltage supply 1 and the power for the magnetic gripper 2 are connected to the external terminals on the left side of the magnetic gripper The relay 3...

Страница 25: ...roduct Terminal Description FU2 Current circuit fuse protection COM Communication contact shared connection NO Normally open contact in the event of demagnetized system NC Normally closed contact in t...

Страница 26: ...Connection to external control Feedback magnetization status ENABLE MAG DEMAG Permanent magnetic gripper EGM X L1 X1 X2 Distributor box x way optional V1 U1 ECG C V1 L1 F1 L2 U2 X3 X1 1 2 3 4 5 6 1 2...

Страница 27: ...BLE MAG DEMAG Permanent magnetic gripper EGM X L1 X1 X2 Distributor box x way optional V1 U1 ECG R V1 L1 F1 L2 U2 X3 X1 1 2 3 4 5 6 1 2 3 1 PE X2 X4 COM NO NC 24 V DC ENABLE MAG DEMAG Internal 0V X3 P...

Страница 28: ...E 1 FU2 24 V 0V A1 A2 KM1 V2 V3 V4 U1 U3 U4 XT8 4 5 6 7 7 8 8 2 24 V GND Terminals control area external FU2 Fuse protection control circuit COM Communication contact shared connection NO Normally ope...

Страница 29: ...De energize the product or system Open the product cover by removing the fastening screws on the cover Terminal X2 Connect manual operating unit Note ECG R To do this disconnect the existing cable co...

Страница 30: ...lights up as soon as the magnetic gripper is demagnetized 4 Buttons LEDs Holding force level Only ECG R Use the arrow buttons to preselect the holding force level Depending on your selection up to 8 L...

Страница 31: ...fields The integrated electric permanent magnets can pose a risk to people with an active or passive implant People with pacemakers or active or passive implants are prohibited from entering the area...

Страница 32: ...e holding force required on the magnetic gripper is preselected before every magnetization To do this the force signals IN1 IN8 are activated value 1 or deactivated value 0 on the Holding force termin...

Страница 33: ...e action Product is not performing the magnetization or demagnetization process at all or not correctly Check the product cables and connections for damage Check the activation times and correct if ne...

Страница 34: ...HUNK Maintenance interval Maintenance work Regular Check product for damage and replace if necessary As required Clean the product dry 8 2 Check and repair the product CAUTION Damage caused by faulty...

Страница 35: ...valid if modifications are made to the product Electromagnetic compatibility EMC Directive 2014 30 EU Low Voltage Directive 2014 35 EU RoHS Directive 2011 65 EU Applied harmonized standards especially...

Страница 36: ...36 01 00 ECG Assembly and Operating Manual en 389769...

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